Automatic gearbox 001

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Identification of gearbox
  1
• 2 Information on "Automatic gearbox 001"
  2
• 2.1 Information on "Automatic gearbox 001"
  2
• 3 Code letters, gearbox allocation, ratios, equipment
  3
• 3.1 Code letters, gearbox allocation, ratios, equipment
  3
• 4 Capacities
  4
• 4.1 Capacities
  4
• 5 Repair instructions
  5
• 5.1 Repair instructions
  5
• Torque converter
  9
• 1 Torque converter
  9
• 1.1 Torque converter
  9
• 1.2 Identification of torque converter
  9
• 1.3 Draining torque converter
  10
• 1.4 Removing and installing torque converter oil seal
  10
• 1.5 Installing torque convertor
  11
• Controls, Housing
  12
• 1 Locations of electrical/electronic components
  12
• 1.1 Locations of electrical/electronic components
  12
• 1.2 Components in vehicle
  12
• 1.3 Components on gearbox
  20
• 2 Servicing gear change mechanism
  25
• 2.1 Servicing gear change mechanism
  25
• 2.2 Removing and installing locking cable on vehicles with ignition key removal lock
  27
• 2.3 Checking and adjusting selector lever cable on vehicles up to 06.99
  31
• 2.4 Checking and adjusting selector lever cable on vehicles from 07.99
  32
• 2.9 Dismantling and assembling selector mechanism on vehicles from 07.99
  62
• 2.10 Removing and installing selector lever handle on vehicles from 07.99
  65
• 3 Removing and installing gearbox
  68
• 3.1 Removing and installing gearbox
  68
• 4 Checking ATF level and topping up
  82
• 4.1 Checking ATF level and topping up
  82
• 5 Gearbox with selector elements
  87
• 5.1 Gearbox with selector elements
  87
• 5.2 Position of coupling elements
  88
• 6 Dismantling and assembling gearbox
  90
• 6.1 Dismantling and assembling gearbox
  90
• 6.2 Removing and installing ATF cooler and ATF filler tube
  90
• 6.3 Dismantling and assembling planetary gearbox -Overview-
  92
• 6.4 I - Removing and installing ATF pump up to large sun wheel
  93
• 6.5 II - Removing and installing gearbox housing cover up to input gear
  97
• 6.6 Dismantling and assembling planetary gearbox
  102
• 6.7 Overview of all planetary gearbox adjustments
  130
• 6.8 Adjusting reverse gear brake -B1-
  131
• 6.9 Adjusting 2nd and 4th gear brake -B2-
  135
• 6.10 Adjusting clutch play
  138
• Gears, Hydraulic controls
  145
• 1 Dismantling and assembling ATF pump
  145
• 1.1 Dismantling and assembling ATF pump
  145
• 2 Dismantling and assembling free-wheel
  147
• 2.1 Dismantling and assembling free-wheel
  147
• 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
  149
• 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1-
  149
• 4 Dismantling and assembling reverse gear clutch -K2-
  153
• 4.1 Dismantling and assembling reverse gear clutch -K2-
  153
• 5 Dismantling and assembling 3rd and 4th gear clutch -K3-
  157
• 5.1 Dismantling and assembling 3rd and 4th gear clutch -K3-
  157
• 6 Dismantling and assembling reverse gear brake
  162
• 6.1 Dismantling and assembling reverse gear brake
  162
• 6.2 Dismantling and assembling reverse gear brake -B1-
  162
• 7 Dismantling and assembling piston for 2nd and 4th gear brake -B2-
  166
• 7.1 Dismantling and assembling piston for 2nd and 4th gear brake -B2-
  166
• 8 Removing and installing valve chest
  170
• 8.1 Removing and installing valve chest
  170
• 8.2 Vehicles up to 06.99
  171
• 8.3 Vehicles from 07.99
  176
• 9 Dismantling and assembling parking lock
  181
• 9.1 Dismantling and assembling parking lock
  181
• Final drive, Differential rear
  186
• 1 Renewing oil seals for flanged shafts
  186
• 1.1 Renewing oil seals for flanged shafts
  186
• 1.2 Removing and installing left-hand flange shaft
  187
• 1.3 Removing and installing right-hand flange shaft
  190
• 2 Dismantling and assembling final drive
  193
• 2.1 Dismantling and assembling final drive
  193
• 2.2 Repair overview of final drive
  193
• 2.3 Removing and installing differential
  195
• 2.4 Removing and installing drive pinion
  198
• 2.5 Dismantling and assembling differential
  204
• 3 Adjusting final drive
  210
• 3.1 Adjusting final drive
  210
• 3.2 Overview of adjustments
  210
• 3.3 Adjustments to be performed after replacing individual components
  211
• 3.4 Adjusting differential
  212
• 3.5 Adjusting drive pinion
  215
• 4 Definitions
  218
• 4.1 Definitions
  218