4-cyl. fuel injection engine (bucket tappets), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Notes on installing
  7
• 1.4 Tightening torques
  8
• 1.5 Assembly mountings
  8
• 1.6 Additional information and removal instructions for vehicles with air conditioner
  9
• Crankshaft group
  11
• 1 Dismantling and assembling engine
  11
• 1.1 Dismantling and assembling engine
  11
• 1.2 Removing and installing ribbed belt
  15
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  22
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  22
• 2.2 Renewing crankshaft oil seal -belt pulley end
  27
• 3 Dismantling and assembling pistons, conrods and cylinder liners
  30
• 3.1 Dismantling and assembling pistons, conrods and cylinder liners
  30
• Cylinder head, Valve gear
  37
• 1 Removing and installing cylinder head
  37
• 1.1 Removing and installing cylinder head
  37
• 1.2 Removing and installing cylinder head
  40
• 1.3 Servicing cylinder head
  44
• 1.4 Checking valve guides
  45
• 1.5 Reworking valve seats
  46
• 1.6 Basic setting of hydraulic valve clearance compensation
  47
• 1.7 Checking compression pressures
  49
• 2 Servicing valve gear
  51
• 2.1 Servicing valve gear
  51
• 2.2 Removing and installing camshaft
  51
• 2.3 Removing and installing rocker arms
  53
• 2.4 Checking hydraulic cam followers
  55
• Lubrication
  57
• 1 Removing and installing parts of the lubrication system
  57
• 1.1 Removing and installing parts of the lubrication system
  57
• 1.2 Checking oil pressure and oil pressure switch
  62
• Cooling system
  64
• 1 Removing and installing parts of cooling system
  64
• 1.1 Removing and installing parts of cooling system
  64
• 1.2 Parts of cooling system body side
  65
• 1.3 Parts of cooling system engine side
  68
• 1.4 Draining and filling cooling system
  73
• 1.5 Removing and installing radiator
  76
• 1.6 Removing and installing coolant pump
  78
• Fuel supply system
  81
• 1 Removing and installing parts of fuel supply system
  81
• 1.1 Removing and installing parts of fuel supply system
  81
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  82
• 1.3 Safety precautions when working on the fuel supply system
  86
• 1.4 Rules for cleanliness
  87
• 1.5 Removing and installing fuel delivery unit
  87
• 1.6 Removing and installing fuel tank
  88
• 1.7 Checking fuel pump
  90
• 1.8 Servicing parts of the activated charcoal filter system
  96
• 1.9 Checking fuel tank breather
  98
• 2 Accelerator mechanism
  100
• 2.1 Accelerator mechanism
  100
• 2.2 Servicing accelerator mechanism
  100
• 2.3 Adjusting throttle cable
  101
• Exhaust system
  102
• 1 Removing and installing parts of exhaust system
  102
• 1.1 Removing and installing parts of exhaust system
  102
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  102
• 1.3 Silencer with mountings
  104