4-cyl. fuel injection engine (bucket tappets), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Securing engine to assembly stand
  6
• 1.4 Notes on installing
  7
• 1.5 Tightening torques
  8
• 1.6 Assembly mounting
  8
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  9
• Crankshaft group
  11
• 1 Dismantling and assembling engine
  11
• 1.1 Dismantling and assembling engine
  11
• 1.2 Removing and installing ribbed belt
  19
• 1.3 Removing, installing and tensioning toothed belts
  22
• 1.4 Checking semi-automatic toothed belt tensioning roller
  24
• 2 Removing and installing cylinder block, sealing flange and flywheel
  26
• 2.1 Removing and installing cylinder block, sealing flange and flywheel
  26
• 2.2 Aluminium cylinder block
  26
• 2.3 Renewing crankshaft oil seal -belt pulley end
  30
• 2.4 Crankshaft dimensions
  31
• 3 Dismantling and assembling pistons and conrods
  32
• 3.1 Dismantling and assembling pistons and conrods
  32
• 3.2 Piston and cylinder dimensions
  38
• Cylinder head, Valve gear
  39
• 1 Removing and installing cylinder head
  39
• 1.1 Removing and installing cylinder head
  39
• 1.2 Removing and installing cylinder head
  41
• 1.3 Checking compression pressures
  45
• 2 Servicing valve gear
  46
• 2.1 Servicing valve gear
  46
• 2.2 Reworking valve seats
  52
• 2.3 Replacing camshaft oil seal
  54
• 2.4 Checking hydraulic bucket tappets
  55
• 2.5 Removing and installing camshaft
  57
• 2.6 Checking valve guides
  58
• 2.7 Renewing valve guides
  59
• 2.8 Renewing valve stem seals
  60
• Lubrication
  63
• 1 Removing and installing parts of the lubrication system
  63
• 1.1 Removing and installing parts of the lubrication system
  63
• 1.2 Removing and installing oil sump
  68
• 1.3 Removing and installing oil pump
  70
• 1.4 Checking oil pressure and oil pressure switch
  73
• Cooling system
  75
• 1 Removing and installing parts of cooling system
  75
• 1.1 Removing and installing parts of cooling system
  75
• 1.2 Parts of cooling system body side
  76
• 1.3 Parts of cooling system engine side
  78
• 1.4 Coolant hose connection diagram
  82
• 1.5 Draining and filling cooling system
  83
• 1.6 Removing and installing radiator
  85
• Fuel supply system
  87
• 1 Removing and installing parts of fuel supply system
  87
• 1.1 Removing and installing parts of fuel supply system
  87
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  88
• 1.3 Safety precautions when working on the fuel supply system
  92
• 1.4 Rules for cleanliness
  93
• 1.5 Removing and installing fuel delivery unit
  93
• 1.6 Removing and installing fuel tank
  94
• 1.7 Crash fuel shut-off
  96
• 1.8 Checking fuel pump
  96
• 2 Accelerator mechanism
  103
• 2.1 Accelerator mechanism
  103
• 2.2 Servicing accelerator mechanism
  103
• 2.3 Adjusting accelerator cable
  104
• 3 Activated charcoal filter system
  104
• 3.1 Activated charcoal filter system
  104
• 3.2 Servicing parts of the activated charcoal filter system
  105
• 3.3 Checking fuel tank breather
  107
• Exhaust system
  109
• 1 Removing and installing parts of exhaust system
  109
• 1.1 Removing and installing parts of exhaust system
  109
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  109
• 1.3 Silencer with mountings
  111