THE CAR REPAIR SHOP
0
Home » Manuals » 4-cyl. fuel injection engine (bucket tappets), Mechanics
  • Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics
  • Examplepage for repair manual 2 4-cyl. fuel injection engine (bucket tappets), Mechanics
  • Examplepage for repair manual 3 4-cyl. fuel injection engine (bucket tappets), Mechanics
  • Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics
  • Examplepage for repair manual 2 4-cyl. fuel injection engine (bucket tappets), Mechanics
  • Examplepage for repair manual 3 4-cyl. fuel injection engine (bucket tappets), Mechanics

4-cyl. fuel injection engine (bucket tappets), Mechanics

For Lupo

Original Volkswagen repair manual


10,61 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

2.201 KB

117 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Accelerator mechanism. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Lupo 4-cyl. fuel injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    6
  • 1.4 Notes on installing
    7
  • 1.5 Tightening torques
    8
  • 1.6 Assembly mounting
    8
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    9
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Dismantling and assembling engine
    11
  • 1.2 Removing and installing ribbed belt
    19
  • 1.3 Removing, installing and tensioning toothed belts
    22
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    24
  • 2 Removing and installing cylinder block, sealing flange and flywheel
    26
  • 2.1 Removing and installing cylinder block, sealing flange and flywheel
    26
  • 2.2 Aluminium cylinder block
    26
  • 2.3 Renewing crankshaft oil seal -belt pulley end
    30
  • 2.4 Crankshaft dimensions
    31
  • 3 Dismantling and assembling pistons and conrods
    32
  • 3.1 Dismantling and assembling pistons and conrods
    32
  • 3.2 Piston and cylinder dimensions
    38
  • Cylinder head, Valve gear
    39
  • 1 Removing and installing cylinder head
    39
  • 1.1 Removing and installing cylinder head
    39
  • 1.2 Removing and installing cylinder head
    41
  • 1.3 Checking compression pressures
    45
  • 2 Servicing valve gear
    46
  • 2.1 Servicing valve gear
    46
  • 2.2 Reworking valve seats
    52
  • 2.3 Replacing camshaft oil seal
    54
  • 2.4 Checking hydraulic bucket tappets
    55
  • 2.5 Removing and installing camshaft
    57
  • 2.6 Checking valve guides
    58
  • 2.7 Renewing valve guides
    59
  • 2.8 Renewing valve stem seals
    60
  • Lubrication
    63
  • 1 Removing and installing parts of the lubrication system
    63
  • 1.1 Removing and installing parts of the lubrication system
    63
  • 1.2 Removing and installing oil sump
    68
  • 1.3 Removing and installing oil pump
    70
  • 1.4 Checking oil pressure and oil pressure switch
    73
  • Cooling system
    75
  • 1 Removing and installing parts of cooling system
    75
  • 1.1 Removing and installing parts of cooling system
    75
  • 1.2 Parts of cooling system body side
    76
  • 1.3 Parts of cooling system engine side
    78
  • 1.4 Coolant hose connection diagram
    82
  • 1.5 Draining and filling cooling system
    83
  • 1.6 Removing and installing radiator
    85
  • Fuel supply system
    87
  • 1 Removing and installing parts of fuel supply system
    87
  • 1.1 Removing and installing parts of fuel supply system
    87
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    88
  • 1.3 Safety precautions when working on the fuel supply system
    92
  • 1.4 Rules for cleanliness
    93
  • 1.5 Removing and installing fuel delivery unit
    93
  • 1.6 Removing and installing fuel tank
    94
  • 1.7 Crash fuel shut-off
    96
  • 1.8 Checking fuel pump
    96
  • 2 Accelerator mechanism
    103
  • 2.1 Accelerator mechanism
    103
  • 2.2 Servicing accelerator mechanism
    103
  • 2.3 Adjusting accelerator cable
    104
  • 3 Activated charcoal filter system
    104
  • 3.1 Activated charcoal filter system
    104
  • 3.2 Servicing parts of the activated charcoal filter system
    105
  • 3.3 Checking fuel tank breather
    107
  • Exhaust system
    109
  • 1 Removing and installing parts of exhaust system
    109
  • 1.1 Removing and installing parts of exhaust system
    109
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    109
  • 1.3 Silencer with mountings
    111
Manufacturer's designation 4-cyl. fuel injection engine (bucket tappets), Mechanics
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Engine code ALL
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

3-cylinder diesel engine (cast-iron cylinder block)

Examplepage for repair manual 3-cylinder diesel engine (cast-iron cylinder block)

For Lupo (1998 - 2006)

15,09 € Details

Motronic injection and ignition system (bucket tappets)

Examplepage for repair manual Motronic injection and ignition system (bucket tappets)

For Lupo (1998 - 2006)

10,12 € Details

4-cyl. fuel injection engine (bucket tappets), Mechanics

Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics

For Lupo (1998 - 2006)

10,12 € Details

5-speed manual gearbox 085

Examplepage for repair manual 5-speed manual gearbox 085

For Lupo (1998 - 2006)

14,80 € Details

4-cylinder injection engine (2-valve, roller rocker finger)

Examplepage for repair manual 4-cylinder injection engine (2-valve, roller rocker finger)

For Lupo (1998 - 2006)

11,68 € Details

Brake systems

Examplepage for repair manual Brake systems

For Lupo (1998 - 2006)

9,22 € Details

5-speed manual gearbox 002

Examplepage for repair manual 5-speed manual gearbox 002

For Lupo (1998 - 2006)

11,75 € Details

Automatic gearbox 001

Examplepage for repair manual Automatic gearbox 001

For Lupo (1998 - 2006)

18,44 € Details

4-cyl. diesel engine Mechanics

Examplepage for repair manual 4-cyl. diesel engine Mechanics

For Lupo (1998 - 2006)

11,89 € Details

Automatic gearbox 001 self-diagnosis

Examplepage for repair manual Automatic gearbox 001 self-diagnosis

For Lupo (1998 - 2006)

6,00 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 5Q0825271A Abdeckung

5Q0825271A

Abdeckung

3,69 €

Details
car part 1K0927904BA Leitg.Satz

1K0927904BA

Leitg.Satz

47,83 €

Details
car part 8W0803593 Stopfen

8W0803593

Stopfen

1,35 €

Details
car part 6Q0810221 Schlieteil

6Q0810221

Schlieteil

38,39 €

Details
car part N10638901 Schraube

N10638901

Schraube

2,67 €

Details

Kommunikation

Examplepage for repair manual Kommunikation

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

6,46 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

5 Gang-Schaltgetriebe 02G Allradantrieb

Examplepage for repair manual 5 Gang-Schaltgetriebe 02G Allradantrieb

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)

23,09 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts