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  • Examplepage for repair manual 5-speed manual gearbox 002
  • Examplepage for repair manual 2 5-speed manual gearbox 002
  • Examplepage for repair manual 3 5-speed manual gearbox 002

5-speed manual gearbox 002

For Lupo

Original Volkswagen repair manual


11,75 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.834 KB

133 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox, Dismantling and assembling selector rods with selector forks and Adjusting differential. Show more
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Repair manual Lupo 5-speed manual gearbox 002 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, assembly allocation, ratios, capacities
    2
  • 2 Transmission layout
    4
  • 2.1 Transmission layout
    4
  • 3 Calculating overall ratio "i"
    6
  • 3.1 Calculating overall ratio "i"
    6
  • 4 General repair instructions
    6
  • 4.1 General repair instructions
    6
  • Clutch
    9
  • 1 Servicing clutch control
    9
  • 1.1 Servicing clutch control
    9
  • 1.2 Checking clutch cable function
    12
  • 1.3 Removing and installing clutch cable
    13
  • 1.4 Removing and installing clutch pedal
    17
  • 2 Servicing clutch release mechanism
    20
  • 2.1 Servicing clutch release mechanism
    20
  • 3 Servicing clutch
    24
  • 3.1 Servicing clutch
    24
  • Controls, Housing
    29
  • 1 Servicing gear selector mechanism
    29
  • 1.1 Servicing gear selector mechanism
    29
  • 1.2 I - Servicing gear stick housing, selector rod and relay
    30
  • 1.3 Installing gear stick gaiter to gear stick knob
    38
  • 1.4 II - Servicing gear stick and cable
    39
  • 1.5 Removing and installing selector mechanism
    43
  • 1.6 Adjusting gear selector mechanism
    47
  • 2 Removing and installing gearbox
    51
  • 2.1 Removing and installing gearbox
    51
  • 3 Checking gear oil
    64
  • 3.1 Checking gear oil
    64
  • 4 Dismantling and assembling gearbox
    65
  • 4.1 Dismantling and assembling gearbox
    65
  • 4.2 Assembly overview
    65
  • 4.3 Removing and installing gearbox housing cover and 5th gear
    66
  • 4.5 Dismantling and assembling sequence
    72
  • 5 Servicing gearbox housing
    79
  • 5.1 Servicing gearbox housing
    79
  • 6 Servicing clutch housing
    84
  • 6.1 Servicing clutch housing
    84
  • 7 Dismantling and assembling selector rods with selector forks
    94
  • 7.1 Dismantling and assembling selector rods with selector forks
    94
  • Gears, Shafts
    96
  • 1 Dismantling and assembling input shaft
    96
  • 1.1 Dismantling and assembling input shaft
    96
  • 2 Dismantling and assembling output shaft
    102
  • 2.1 Dismantling and assembling output shaft
    102
  • Final drive, Differential
    113
  • 1 Renewing flange shaft oil seal (gearbox installed)
    113
  • 1.1 Renewing flange shaft oil seal (gearbox installed)
    113
  • 2 Dismantling and assembling differential
    116
  • 2.1 Dismantling and assembling differential
    116
  • 3 Adjusting differential
    127
  • 3.1 Adjusting differential
    127
Manufacturer's designation 5-speed manual gearbox 002
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Transmission designations 002E
Transmission types DYR, EFM, DTP
Category Reparaturanleitung

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