THE CAR REPAIR SHOP
0
Home » Manuals » Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Lupo

Original Volkswagen repair manual


9,22 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.340 KB

97 Sites

Detailed technical data

Immediately readable

This repair manual contains: Anti-lock brake system (ABS) Mark 20 IE and Mark 30 IE, Connecting VAS 5051 and selecting functions, Electrical and electronic components and locations (ABS, ABS/EDL), Fault display via warning lamps, Assembly overview - hydraulic unit, brake servo/brake master cylinder, Removing and installing parts of ABS system on front and rear axle and Repairing front brakes. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Lupo Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Braking
    1
  • 2 Brake test
    3
  • 2.1 General
    3
  • 2.2 Test
    3
  • Anti-lock brake system
    4
  • 1 Anti-lock brake system (ABS) Mark 20 IE and Mark 30 IE
    4
  • 1.1 General information on this ABS
    4
  • 2 Notes for repair work on anti-lock brake system
    5
  • 3 Connecting VAS 5051 and selecting functions
    6
  • 4 Electrical and electronic components and locations (ABS, ABS/EDL)
    8
  • 5 Fault display via warning lamps
    10
  • 6 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    11
  • 6.1 Connecting brake lines from brake master cylinder to hydraulic unit
    13
  • 6.2 Removing and installing control unit and hydraulic unit
    14
  • 7 Removing and installing parts of ABS system on front and rear axle
    18
  • 7.1 Removing and installing parts of anti-lock brake system on front axle, brake caliper VW II
    18
  • 7.2 Removing and installing parts of anti-lock brake system on front axle, Lucas brake caliper
    21
  • Brakes - mechanism
    32
  • 1 Repairing front brakes
    32
  • 1.1 Repairing front brakes, brake caliper VW II
    32
  • 1.2 Removing and installing brake pads, brake caliper VW II
    33
  • 1.3 Removing and installing brake caliper VW II
    35
  • 1.4 Repairing front brakes, Lucas brake calipers
    37
  • 1.5 Removing and installing brake pads, Lucas brake calipers
    39
  • 1.6 Removing and installing Lucas brake calipers
    41
  • 2 Repairing rear brakes, drum brakes
    43
  • 2.1 Removing and installing rear brakes
    43
  • 2.2 Resetting brake
    45
  • 2.3 Repairing rear brake
    45
  • 2.4 Removing and installing brake shoes
    46
  • 3 Repairing rear brake, disc brake
    48
  • 3.1 Repairing rear brakes C 34
    48
  • 3.2 Removing and installing brake pads/linings
    49
  • 3.3 Removing and installing brake caliper
    52
  • 4 Assembly overview - handbrake lever
    54
  • 4.1 Removing and installing handbrake cable (drum brakes)
    55
  • 4.2 Adjusting handbrake (drum brakes)
    56
  • 4.3 Removing and installing handbrake cable (disc brakes)
    57
  • 4.4 Adjusting handbrake (disc brakes)
    59
  • 5 Assembly overview - brake pedal
    60
  • 5.1 Separating brake pedal from brake servo
    60
  • 5.2 Removing and installing brake pedal
    62
  • 5.3 Removing and installing brake light switch F and brake pedal switch F47
    63
  • Brakes - hydraulics
    65
  • 1 Repairing front brake caliper, brake caliper VW II
    65
  • 1.1 Removing and installing front brake caliper piston
    65
  • 2 Repairing Lucas front brake calipers
    68
  • 2.1 Removing and installing front brake caliper piston
    69
  • 3 Repairing rear brake caliper
    71
  • 3.1 Removing and installing rear brake caliper piston
    72
  • 3.2 Pressurised leak test
    74
  • 4 Assembly overview - brake pressure regulator
    75
  • 4.1 Checking and adjusting brake pressure regulator
    75
  • 4.2 Specifications for load dependent brake pressure regulator
    76
  • 5 Bleeding brake system
    78
  • 5.2 Bleeding brake system without brake filling and bleeding equipment
    80
  • 5.3 Changing brake fluid
    80
  • 6 Assembly overview - brake servo/brake master cylinder
    81
  • 6.1 Removing and installing exhauster pump for brake servo (diesel vehicles)
    82
  • 6.2 Checking non-return valve :
    83
  • 7 Removing and installing brake master cylinder
    84
  • 7.1 Removing
    84
  • 7.2 Installing
    84
  • 8 Removing and installing brake servo
    86
  • 8.1 Removing
    86
  • 8.2 Installing
    88
  • 9 Repairing brake lines
    89
  • 9.1 Assembly overview - flanging tool
    91
  • 9.2 Work instructions
    91
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

3-cylinder diesel engine (cast-iron cylinder block)

Examplepage for repair manual 3-cylinder diesel engine (cast-iron cylinder block)

For Lupo (1998 - 2006)

15,09 € Details

Direct injection and glow plug system with distributor pump

Examplepage for repair manual Direct injection and glow plug system with distributor pump

For Lupo (1998 - 2006)

9,77 € Details

4-cyl. fuel injection engine (bucket tappets), Mechanics

Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics

For Lupo (1998 - 2006)

10,61 € Details

5-speed manual gearbox 085

Examplepage for repair manual 5-speed manual gearbox 085

For Lupo (1998 - 2006)

14,80 € Details

4-cyl. fuel injection engine (bucket tappets), Mechanics

Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics

For Lupo (1998 - 2006)

10,12 € Details

5-speed manual gearbox 02J

Examplepage for repair manual 5-speed manual gearbox 02J

For Lupo (1998 - 2006)

16,62 € Details

Motronic injection and ignition system (bucket tappets)

Examplepage for repair manual Motronic injection and ignition system (bucket tappets)

For Lupo (1998 - 2006)

10,12 € Details

Automatic gearbox 001

Examplepage for repair manual Automatic gearbox 001

For Lupo (1998 - 2006)

18,44 € Details

4-cyl. diesel engine Mechanics

Examplepage for repair manual 4-cyl. diesel engine Mechanics

For Lupo (1998 - 2006)

11,89 € Details

Automatic gearbox 001 self-diagnosis

Examplepage for repair manual Automatic gearbox 001 self-diagnosis

For Lupo (1998 - 2006)

6,00 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 1J0201429A Verkleid.

1J0201429A

Verkleid.

27,92 €

Details
car part 4G0919268H Aufnahme

4G0919268H

Aufnahme

20,12 €

Details
car part ASE90094500000 Programmk.

ASE90094500000

Programmk.

26,64 €

Details
car part 03C109309C Stoessel

03C109309C

Stoessel

44,89 €

Details
car part 7H7067081 Gasdrfeder

7H7067081

Gasdrfeder

31,95 €

Details

Elektrische Anlage

Examplepage for repair manual Elektrische Anlage

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,63 € Details

1AV Einspritz- und Zündanlage

Examplepage for repair manual 1AV Einspritz- und Zündanlage

For Golf / Golf Variant / Vento (1992 - 1999)

8,28 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)

12,76 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts