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  • Examplepage for repair manual 4-cyl. diesel engine Mechanics
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4-cyl. diesel engine Mechanics

For Lupo

Original Volkswagen repair manual


11,89 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.723 KB

135 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Exhaust gas recirculation system. Show more
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Repair manual Lupo 4-cyl. diesel engine Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing and installing engine
    2
  • 1.2 Notes on removing
    3
  • 1.3 Securing engine to assembly stand
    5
  • 1.4 Notes on installing
    6
  • 1.5 Tightening torques
    8
  • 1.6 Assembly mountings
    8
  • Crankshaft group
    10
  • 1 Dismantling and assembling engine
    10
  • 1.1 Dismantling and assembling engine
    10
  • 1.2 Removing and installing ribbed belt
    20
  • 1.3 Removing, installing and tensioning toothed belt
    21
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    26
  • 1.5 Removing single part injection pump sprocket
    27
  • 2 Removing and installing sealing flange and flywheel
    28
  • 2.1 Removing and installing sealing flange and flywheel
    28
  • 2.2 Renewing crankshaft oil seal -pulley end
    31
  • 3 Removing and installing crankshaft
    34
  • 3.1 Removing and installing crankshaft
    34
  • 3.2 Crankshaft dimensions
    37
  • 4 Dismantling and assembling pistons and conrods
    38
  • 4.1 Dismantling and assembling pistons and conrods
    38
  • 4.2 Checking piston projection at TDC
    43
  • 4.3 Piston and cylinder dimensions
    44
  • Cylinder head, Valve gear
    45
  • 1 Removing and installing cylinder head
    45
  • 1.1 Removing and installing cylinder head
    45
  • 1.2 Removing and installing cylinder head
    53
  • 1.3 Checking compression pressures
    55
  • 2 Servicing valve gear
    57
  • 2.1 Servicing valve gear
    57
  • 2.2 Reworking valve seats
    63
  • 2.3 Checking valve guides
    64
  • 2.4 Renewing valve guides
    65
  • 2.5 Renewing valve stem seals
    66
  • 2.6 Removing and installing camshaft
    69
  • 2.7 Checking hydraulic bucket tappets
    71
  • Lubrication
    73
  • 1 Removing and installing parts of the lubrication system
    73
  • 1.1 Removing and installing parts of the lubrication system
    73
  • 1.2 Checking oil pressure and oil pressure switch
    80
  • Cooling system
    82
  • 1 Removing and installing parts of cooling system
    82
  • 1.1 Removing and installing parts of cooling system
    82
  • 1.2 Parts of cooling system body side
    83
  • 1.3 Parts of cooling system engine side
    86
  • 1.4 Coolant hose connection diagram
    89
  • 1.5 Removing and installing coolant pump and compact bracket
    90
  • 1.6 Draining and filling cooling system
    92
  • 1.7 Removing and installing radiator
    94
  • Fuel supply system
    96
  • 1 Removing and installing parts of fuel supply system
    96
  • 1.1 Removing and installing parts of fuel supply system
    96
  • 1.2 Removing and installing fuel tank with its attachments
    96
  • 1.3 Servicing fuel filter
    101
  • 1.4 Safety precautions when working on the fuel supply system
    103
  • 1.5 Rules for cleanliness
    104
  • 1.6 Removing and installing fuel tank
    104
  • 1.7 Servicing accelerator mechanism (80-pin control unit)
    106
  • 1.8 Checking accelerator pedal position sender (80-pin control unit)
    108
  • 1.9 Adjusting pedal position sender (80-pin control unit)
    111
  • 1.10 Servicing accelerator mechanism (121-pin control unit)
    113
  • 1.11 Checking accelerator pedal position sender (121-pin control unit)
    116
  • 1.12 Adjusting pedal position sender (121-pin control unit)
    120
  • Exhaust system
    122
  • 1 Removing and installing parts of exhaust system
    122
  • 1.1 Removing and installing parts of exhaust system
    122
  • 2 Exhaust gas recirculation system
    125
  • 2.1 Exhaust gas recirculation system
    125
  • 2.2 Removing and installing parts of exhaust gas recirculation system
    126
  • 2.3 Vacuum hose connection diagram
    127
  • 2.4 Checking exhaust gas recirculation valve (mechanical)
    128
  • 2.5 Checking exhaust gas recirculation valve
    129
Manufacturer's designation 4-cyl. diesel engine Mechanics
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Engine code AKU
Category Reparaturanleitung

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