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  • Examplepage for repair manual 4-cyl. fuel injection engine (1.4 ltr. 4-valve)
  • Examplepage for repair manual 2 4-cyl. fuel injection engine (1.4 ltr. 4-valve)
  • Examplepage for repair manual 3 4-cyl. fuel injection engine (1.4 ltr. 4-valve)

4-cyl. fuel injection engine (1.4 ltr. 4-valve)

For Lupo

Original Volkswagen repair manual


16,70 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.802 KB

201 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Accelerator mechanism, Checking electronic power control (EPC) and Exhaust gas recirculation system. Show more
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Repair manual Lupo 4-cyl. fuel injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    7
  • 1.4 Notes on installing
    8
  • 1.5 Tightening torques
    9
  • 1.6 Assembly mountings
    10
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    11
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt
    22
  • 1.3 Checking valve timing
    23
  • 1.4 Removing, installing and tensioning toothed belts
    25
  • 1.5 Checking semi-automatic toothed belt tensioning roller
    33
  • 2 Removing and installing cylinder block, sealing flange and flywheel/drive plate
    37
  • 2.1 Removing and installing cylinder block, sealing flange and flywheel/drive plate
    37
  • 2.2 Aluminium cylinder block
    38
  • 2.3 Renewing crankshaft oil seal -belt pulley end-
    41
  • 2.4 Removing and installing drive plate
    43
  • 2.5 Renewing crankshaft sealing flange -flywheel end-
    46
  • 2.6 Crankshaft dimensions
    55
  • 3 Dismantling and assembling pistons and conrods
    56
  • 3.1 Dismantling and assembling pistons and conrods
    56
  • 3.2 Piston and cylinder dimensions
    62
  • Cylinder head, Valve gear
    63
  • 1 Removing and installing cylinder head
    63
  • 1.1 Removing and installing cylinder head
    63
  • 1.2 Removing and installing camshaft housing
    67
  • 1.3 Removing and installing cylinder head
    70
  • 1.4 Checking compression pressures
    74
  • 2 Servicing valve gear
    76
  • 2.1 Servicing valve gear
    76
  • 2.2 Reworking valve seats
    84
  • 2.3 Replacing camshaft oil seals
    86
  • 2.4 Checking valve guides
    88
  • 2.5 Renewing valve stem seals
    89
  • Lubrication
    91
  • 1 Removing and installing parts of the lubrication system
    91
  • 1.1 Removing and installing parts of the lubrication system
    91
  • 1.2 Removing and installing oil sump
    96
  • 1.3 Removing and installing oil pump
    98
  • 1.4 Checking oil pressure and oil pressure switch
    101
  • Cooling system
    103
  • 1 Removing and installing parts of cooling system
    103
  • 1.1 Removing and installing parts of cooling system
    103
  • 1.2 Parts of cooling system body side
    104
  • 1.3 Parts of cooling system engine side
    107
  • 1.4 Coolant hose connection diagram
    112
  • 1.5 Draining and filling cooling system
    113
  • 1.6 Removing and installing radiator
    115
  • 1.7 Removing and installing coolant pump
    116
  • Fuel supply system
    118
  • 1 Removing and installing parts of fuel supply system
    118
  • 1.1 Removing and installing parts of fuel supply system
    118
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    119
  • 1.3 Safety precautions when working on the fuel supply system
    123
  • 1.4 Rules for cleanliness
    124
  • 1.5 Removing and installing fuel delivery unit
    124
  • 1.6 Removing and installing fuel tank
    126
  • 1.7 Crash fuel shut-off
    127
  • 1.8 Checking fuel pump
    128
  • 2 Accelerator mechanism
    134
  • 2.1 Accelerator mechanism
    134
  • 2.2 Servicing accelerator mechanism
    135
  • 2.3 Adjusting accelerator cable
    135
  • 3 Checking electronic power control (EPC)
    138
  • 3.1 Checking electronic power control (EPC)
    138
  • 4 Activated charcoal filter system
    139
  • 4.1 Activated charcoal filter system
    139
  • 4.2 Servicing parts of the activated charcoal filter system
    139
  • 4.3 Checking fuel tank breather
    141
  • Mixture preparation, Injection
    143
  • 1 Servicing injection system
    143
  • 1.1 Servicing injection system
    143
  • 1.2 Fitting locations overview
    143
  • 1.3 General notes on injection
    145
  • 1.4 Removing and installing parts of the injection system
    146
  • 1.5 Dismantling and assembling intake manifold
    154
  • 1.6 Dismantling and assembling fuel rail with injectors
    157
  • 1.7 Dismantling and assembling air cleaner
    160
  • 1.8 Safety precautions
    163
  • 1.9 Rules for cleanliness
    165
  • 1.10 Technical data
    165
  • 2 Checking components
    166
  • 2.1 Checking components
    166
  • 2.2 Checking injectors
    167
  • 2.3 Checking fuel pressure regulator and holding pressure
    169
  • 2.4 Adapting functions and components
    172
  • 2.5 Interrogating and erasing engine control unit fault memory
    173
  • Exhaust system
    175
  • 1 Removing and installing parts of exhaust system
    175
  • 1.1 Removing and installing parts of exhaust system
    175
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    176
  • 1.3 Silencer with mountings
    180
  • 2 Exhaust gas recirculation system
    182
  • 2.1 Exhaust gas recirculation system
    182
  • 2.2 Servicing parts of exhaust gas recirculation system
    183
  • 2.3 Checking exhaust gas recirculation valve (mechanical)
    185
  • 2.4 Servicing parts of exhaust gas recirculation system
    186
  • Ignition system
    188
  • 1 Servicing ignition system
    188
  • 1.1 Servicing ignition system
    188
  • 1.2 General notes on ignition system
    188
  • 1.3 Removing and installing parts of the ignition system
    189
  • 1.4 Safety precautions
    194
  • 1.5 Test data, spark plugs
    195
Manufacturer's designation 4-cyl. fuel injection engine (1.4 ltr. 4-valve)
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Engine code AHW, AKQ, APE, AQQ, AUA, AUB, BBY
Category Reparaturanleitung

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