THE CAR REPAIR SHOP
0
Home » Manuals » 3-cylinder diesel engine (cast-iron cylinder block)
  • Examplepage for repair manual 3-cylinder diesel engine (cast-iron cylinder block)
  • Examplepage for repair manual 2 3-cylinder diesel engine (cast-iron cylinder block)
  • Examplepage for repair manual 3 3-cylinder diesel engine (cast-iron cylinder block)
  • Examplepage for repair manual 3-cylinder diesel engine (cast-iron cylinder block)
  • Examplepage for repair manual 2 3-cylinder diesel engine (cast-iron cylinder block)
  • Examplepage for repair manual 3 3-cylinder diesel engine (cast-iron cylinder block)

3-cylinder diesel engine (cast-iron cylinder block)

For Lupo

Original Volkswagen repair manual


15,09 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.839 KB

179 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Charge air system with turbocharger, Checking charge pressure control and Repairing diesel direct injection system. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Lupo 3-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Notes on removing
    3
  • 1.2 Securing engine to assembly stand
    4
  • 1.3 Notes on installing
    5
  • 1.4 Torque settings
    6
  • 1.5 Assembly mountings
    6
  • 1.6 Additional notes and assembly work for vehicles with air conditioner
    7
  • Crankshaft group
    8
  • 1 Dismantling and assembling engine
    8
  • 1.1 Assembly overview
    8
  • 1.2 Removing and installing poly V-belt
    14
  • 2 Removing and installing sealing flange and flywheel
    16
  • 2.1 Renewing crankshaft oil seal - pulley end
    17
  • 2.2 Removing and installing sealing flange - pulley end
    18
  • 3 Removing and installing balancer shaft and retaining frame
    21
  • 3.1 Removing and installing balancer shaft
    22
  • 4 Removing and installing crankshaft
    27
  • 4.1 Crankshaft dimensions
    28
  • 5 Dismantling and assembling pistons and conrods
    29
  • 5.1 Checking piston projection at TDC
    32
  • 5.2 Piston and cylinder dimensions
    33
  • Cylinder head, valve gear
    34
  • 1 Removing and installing cylinder head
    34
  • 1.1 Removing, installing and tensioning toothed belts
    37
  • 1.2 Removing and installing cylinder head
    44
  • 1.3 Checking compression
    47
  • 2 Repairing valve gear
    50
  • 2.1 Reworking valve seats
    53
  • 2.2 Checking valve guides
    54
  • 2.3 Renewing valve stem seals
    55
  • 2.4 Removing and installing camshaft
    56
  • 2.5 Removing and installing camshaft oil seal
    60
  • Lubrication
    63
  • 1 Removing and installing parts of lubrication system
    63
  • 1.1 Engine oil
    63
  • 1.2 I Assembly overview - parts of lubrication system
    63
  • 1.3 Part II Assembly overview - oil filter and oil cooler
    66
  • 1.4 Part III Assembly overview - oil supply line
    67
  • 1.5 Removing and installing sump
    69
  • 1.6 Checking oil pressure and oil pressure switch
    70
  • Cooling
    73
  • 1 Removing and installing parts of cooling system
    73
  • 1.1 Parts of cooling system, body side
    73
  • 1.2 Parts of cooling system - engine side
    75
  • 1.3 Coolant hose schematic diagram
    76
  • 1.4 Draining and filling coolant
    77
  • 1.5 Removing and installing radiator
    80
  • 1.6 Removing and installing coolant pump
    81
  • 1.7 Removing and installing thermostat
    82
  • Fuel supply system
    85
  • 1 Removing and installing parts of fuel supply system
    85
  • 1.1 Removing and installing fuel tank with attachments
    85
  • 1.2 Repairing fuel filter
    87
  • 1.3 Safety precautions when working on fuel supply system
    88
  • 1.4 Removing and installing fuel cooler
    88
  • 1.5 Removing and installing fuel tank
    89
  • 1.6 Repairing accelerator mechanism
    90
  • 1.7 Checking accelerator position sender G79
    93
  • 1.8 Adjusting accelerator position sender G79
    97
  • 1.9 Checking tandem pump
    98
  • 1.10 Removing and installing tandem pump
    100
  • Turbocharging/supercharging
    103
  • 1 Charge air system with turbocharger
    103
  • 1.1 Safety precautions
    103
  • 1.2 Rules for cleanliness
    103
  • 1.3 Removing and installing turbocharger with attachments
    103
  • 1.4 Removing and installing parts of charge air cooling
    107
  • 1.5 Charge pressure control hose routing diagram
    108
  • 2 Checking charge pressure system
    109
  • 2.1 Checking charge pressure control valve vacuum unit
    109
  • 2.2 Removing and installing vacuum unit for charge pressure control valve
    109
  • 3 Checking charge pressure control
    111
  • 3.1 Checking charge pressure control solenoid valve N75
    114
  • Mixture preparation - injection
    116
  • 1 Repairing diesel direct injection system
    116
  • 1.1 Safety precautions
    116
  • 1.2 Rules for cleanliness
    117
  • 1.3 Fitting locations overview
    117
  • 1.4 Repairing intake manifold flap
    118
  • 1.5 Servicing unit injector
    120
  • 1.6 Removing and installing O-rings for unit injector
    120
  • 1.7 Removing and installing unit injector
    122
  • 2 Checking components and functions
    128
  • 2.1 Checking voltage supply for diesel direct injection system
    128
  • 2.2 Checking engine speed sender G28
    128
  • 2.3 Checking intake manifold pressure sender G71 and altitude sender F96
    129
  • 2.4 Checking coolant temperature sender G62
    131
  • 2.5 Checking brake light switch F and brake pedal switch F47
    133
  • 2.6 Checking clutch pedal switch F36
    134
  • 2.7 Checking intake manifold temperature sender G72
    135
  • 2.8 Checking fuel temperature sender G81
    137
  • 2.9 Checking air mass meter G70
    139
  • 2.10 Checking intake manifold flap change-over
    141
  • 2.11 Checking intake manifold flap motor V157
    142
  • 2.12 Checking unit injector valves
    144
  • 2.13 Checking camshaft position Hall sender G40
    146
  • 3 Checking additional signals
    148
  • 3.1 Checking speed signal
    148
  • 3.2 Checking signal from/to air conditioning system
    149
  • 3.3 Checking speed signal
    152
  • 3.4 Checking cruise control system (CCS)
    152
  • 3.5 Checking data bus
    154
  • 4 Renewing, coding and matching engine control unit
    160
  • 4.1 Renewing engine control unit
    160
  • 4.2 Coding engine control unit
    160
  • 4.3 Adapting engine control unit to electronic immobilizer
    161
  • Exhaust system
    163
  • 1 Removing and installing parts of exhaust system
    163
  • 1.1 Front exhaust pipe with catalytic converter and attachments
    163
  • 1.2 Silencer with mountings
    164
  • 2 Exhaust gas recirculation system
    165
  • 2.1 Removing and installing parts of exhaust gas recirculation system
    165
  • 2.2 Schematic diagram for vacuum hoses
    166
  • 2.3 Checking exhaust gas recirculation valve
    166
  • 2.4 Checking exhaust gas recirculation
    167
  • Glow plug system
    171
  • 1 Checking glow plug system
    171
  • 1.1 Checking glow plugs
    172
Manufacturer's designation 3-cylinder diesel engine (cast-iron cylinder block)
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Engine code AMF
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Direct injection and glow plug system with distributor pump

Examplepage for repair manual Direct injection and glow plug system with distributor pump

For Lupo (1998 - 2006)

9,77 € Details

4-cyl. fuel injection engine (bucket tappets), Mechanics

Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics

For Lupo (1998 - 2006)

10,12 € Details

4-cylinder injection engine (1.4 l, 4 valves)

Examplepage for repair manual 4-cylinder injection engine (1.4 l, 4 valves)

For Lupo (1998 - 2006)

12,18 € Details

4-cyl. fuel injection engine (bucket tappets), Mechanics

Examplepage for repair manual 4-cyl. fuel injection engine (bucket tappets), Mechanics

For Lupo (1998 - 2006)

10,61 € Details

Simos Injection and Ignition System AHT

Examplepage for repair manual Simos Injection and Ignition System AHT

For Lupo (1998 - 2006)

10,61 € Details

5-speed manual gearbox 002

Examplepage for repair manual 5-speed manual gearbox 002

For Lupo (1998 - 2006)

11,75 € Details

Brake systems

Examplepage for repair manual Brake systems

For Lupo (1998 - 2006)

9,22 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Lupo (1998 - 2006)

16,91 € Details

4-cyl. diesel engine Mechanics

Examplepage for repair manual 4-cyl. diesel engine Mechanics

For Lupo (1998 - 2006)

11,89 € Details

Automatic gearbox 001 self-diagnosis

Examplepage for repair manual Automatic gearbox 001 self-diagnosis

For Lupo (1998 - 2006)

6,00 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 171823395 Gummilager

171823395

Gummilager

3,83 €

Details
car part 07K198469 Rep.Satz

07K198469

Rep.Satz

70,48 €

Details
car part 1J1721465BC Leitung

1J1721465BC

Leitung

156,01 €

Details
car part N90978403 Schraube

N90978403

Schraube

3,28 €

Details
car part 0CF311315B Buchse

0CF311315B

Buchse

29,76 €

Details

4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

Examplepage for repair manual 4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

For Industriemotoren - Industrial Engines ()

8,15 € Details

Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

1AV Einspritz- und Zündanlage

Examplepage for repair manual 1AV Einspritz- und Zündanlage

For Golf / Golf Variant / Vento (1992 - 1999)

8,28 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts