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  • Examplepage for repair manual 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 6-speed manual gearbox 0AJ

6-speed manual gearbox 0AJ

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


18,58 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

12.424 KB

227 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mounting, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair notes
    3
  • 3.1 General repair instructions
    3
  • 4 Technical data
    8
  • 4.1 Capacities
    8
  • 4.2 Allocation gearbox - engine
    8
  • 4.3 Calculation of gear ratios
    9
  • 5 Overview - power transmission
    10
  • 5.1 Overview - power transmission - front-wheel drive
    10
  • 6 Electrical components
    12
  • 6.1 Overview of fitting locations - electrical components
    12
  • Clutch
    14
  • 1 Clutch mechanism
    14
  • 1.1 Assembly overview - pedal cluster
    14
  • 1.2 Assembly overview - clutch hydraulics
    16
  • 1.3 Assembly overview - clutch release mechanism
    20
  • 1.4 Removing and installing clutch pedal
    21
  • 1.5 Removing and installing over-centre spring
    24
  • 1.6 Removing and installing mounting bracket
    27
  • 1.7 Removing and installing clutch master cylinder
    36
  • 1.8 Removing and installing clutch slave cylinder
    39
  • 1.9 Bleeding clutch mechanism
    43
  • 1.10 Checking clutch master cylinder and clutch slave cylinder
    44
  • 1.11 Removing and installing clutch position sender G476
    44
  • 1.12 Repairing clutch release mechanism
    48
  • 2 Clutch
    50
  • 2.1 Assembly overview - clutch
    50
  • 2.2 Removing and installing clutch
    50
  • Controls, housing
    57
  • 1 Selector mechanism
    57
  • 1.1 Installation position - selector mechanism
    57
  • 1.2 Assembly overview – gear knob and cover
    58
  • 1.3 Assembly overview - Gear lever and selector housing
    59
  • 1.4 Assembly overview – selector cables
    61
  • 1.5 Removing and installing gear knob
    63
  • 1.6 Removing and installing selector mechanism
    66
  • 1.7 Adjusting selector mechanism
    75
  • 1.8 Checking selector mechanism
    79
  • 1.9 Removing and installing gear selector cable and gate selector cable
    80
  • 1.10 Repairing selector mechanism
    82
  • 1.11 Renewing selector shaft seal
    83
  • 1.12 Dismantling and assembling selector mechanism
    85
  • 2 Removing and installing gearbox
    93
  • 2.1 Specified torques for gearbox
    93
  • 2.2 Removing gearbox
    95
  • 2.3 Installing gearbox
    109
  • 3 Assembly mounting
    120
  • 3.1 Assembly overview - assembly mountings
    120
  • 4 Transporting gearbox
    124
  • 5 Dismantling and assembling gearbox
    126
  • 5.1 Schematic overview - gearbox
    126
  • 5.2 Assembly overview - cover for gearbox housing and 5th/6th gear
    126
  • 5.3 Assembly overview - selector unit
    128
  • 5.4 Assembly overview - input shaft, output shafts, differential, selector rods
    130
  • 5.5 Assembly overview - selector forks
    132
  • 5.6 Repairing selector forks
    133
  • 5.7 Dismantling and assembling gearbox
    138
  • 6 Gearbox housing, clutch housing
    163
  • 6.1 Assembly overview - clutch housing
    163
  • 6.2 Assembly overview - gearbox housing and clutch housing
    163
  • 6.3 Assembly overview - gearbox housing cover
    165
  • 6.4 Repairing gearbox housing
    167
  • 6.5 Repairing gearbox housing cover
    168
  • 7 Securing to engine and gearbox support
    172
  • 8 Gear oil
    174
  • 8.1 Checking gear oil level
    174
  • Gears, shafts
    176
  • 1 Input shaft
    176
  • 1.1 Assembly overview - input shaft
    176
  • 1.2 Dismantling and assembling input shaft
    179
  • 1.3 Renewing input shaft seal
    190
  • 2 Output shaft
    192
  • 2.1 Assembly overview - output shaft
    192
  • 2.2 Dismantling and assembling output shaft
    195
  • Final drive - differential
    203
  • 1 Oil seals
    203
  • 1.1 Overview of fitting locations - seals
    203
  • 1.2 Renewing left seal
    203
  • 1.3 Renewing right seal
    206
  • 2 Differential
    211
  • 2.1 Assembly overview - differential
    211
  • 2.2 Dismantling and assembling differential
    213
  • 2.3 Adjusting differential
    220
Manufacturer's designation 6-speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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