6-speed dual clutch gearbox 02E

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when tow-starting or towing
  1
• 1.4 General safety provisions
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 3 Repair notes
  5
• 3.1 Rules for cleanliness
  5
• 3.2 General information
  5
• 3.3 General repair instructions
  6
• 3.4 Safety functions of gearbox control unit
  8
• 4 Technical data
  10
• 4.1 Capacities
  10
• 4.2 Allocation gearbox - engine
  10
• 5 Electrical components
  11
• 5.1 Overview of fitting locations - electrical components
  11
• Clutch
  12
• 1 Clutch
  12
• 1.1 Assembly overview - dual clutch
  12
• 1.2 Removing and installing clutch end cover
  14
• 1.3 Installing dual clutch
  19
• 1.4 Removing dual clutch
  25
• Controls, housing
  27
• 1 Mechatronic unit
  27
• 1.1 Removing and installing mechatronic unit
  27
• 2 Selector mechanism
  38
• 2.1 Assembly overview - selector mechanism
  38
• 2.2 Emergency release from position P
  39
• 2.3 Removing and installing selector mechanism
  40
• 2.4 Checking selector mechanism
  43
• 2.5 Checking and adjusting selector lever cable
  44
• 2.6 Removing and installing selector lever handle
  46
• 2.7 Moving push button in the handle to installation position
  48
• 2.8 Renewing oil seal for selector shaft
  49
• 3 Removing and installing gearbox
  52
• 3.1 Specified torques for gearbox
  52
• 3.2 Removing gearbox
  52
• 3.3 Installing gearbox
  74
• 4 Assembly mounting
  79
• 4.1 Assembly overview - assembly mountings
  79
• 5 Transporting gearbox
  81
• 6 Dismantling and assembling gearbox
  82
• 6.1 Assembly overview - gearbox
  82
• 7 Installing to engine and gearbox support
  87
• 8 Gear oil circuit
  89
• 8.1 Removing and installing gear oil cooler
  89
• 8.2 Removing and installing gear oil pump
  91
• 8.3 Removing and installing gear oil filter
  94
• 9 Gear oil
  97
• 9.1 Checking gear oil level
  97
• 9.2 Draining and filling gear oil
  100
• Gears, shafts
  104
• 1 Dismantling and assembling gears and shafts
  104
• Final drive - differential
  105
• 1 Oil seals
  105
• 1.1 Overview of fitting locations - seals
  105
• 1.2 Renewing left oil seal
  106
• 1.3 Renewing right oil seal
  108