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  • Examplepage for repair manual 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)

4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


21,84 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

21.995 KB

273 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan and Turbocharger. Show more
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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 General information
    3
  • 2.1 Numbering of cylinders
    3
  • 3 Safety information
    4
  • 3.1 Safety precautions when working on fuel system
    4
  • 3.3 Safety precautions when working on the cooling system
    5
  • 3.4 Safety precautions when working on ignition system
    6
  • 3.5 Releasing high pressure in fuel system
    7
  • 4 Repair instructions
    8
  • 4.1 Rules for cleanliness
    8
  • 4.2 Foreign objects in engine
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    20
  • 1.3 Securing engine on engine and gearbox support
    22
  • 1.4 Installing engine
    24
  • 2 Assembly mountings
    27
  • 2.1 Assembly overview - assembly mountings
    27
  • 2.2 Removing and installing engine mounting
    29
  • 2.3 Supporting engine in installation position
    37
  • 2.4 Adjusting assembly mountings
    45
  • 2.5 Checking adjustment of assembly mountings
    47
  • Crankshaft group
    48
  • 1 Cylinder block (pulley end)
    48
  • 1.1 Assembly overview - cylinder block (pulley end)
    48
  • 1.2 Assembly overview - poly V-belt drive
    52
  • 1.3 Removing and installing poly-V belt
    57
  • 1.4 Removing and installing tensioner for poly V-belt
    60
  • 1.5 Removing and installing vibration damper
    63
  • 1.6 Removing and installing bracket for ancillaries
    67
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    70
  • 2 Cylinder block, gearbox end
    74
  • 2.1 Assembly overview - cylinder block, gearbox end
    74
  • 2.2 Removing and installing sealing flange on gearbox side
    76
  • 3 Crankshaft
    87
  • 3.1 Crankshaft dimensions
    87
  • 3.2 Renewing needle bearing in crankshaft
    87
  • 4 Pistons and conrods
    89
  • 4.1 Assembly overview - pistons and conrods
    89
  • 4.2 Checking pistons and cylinder bores
    91
  • 4.3 Separating new conrod
    93
  • Cylinder head, valve gear
    95
  • 1 Cylinder head
    95
  • 1.1 Assembly overview - cylinder head
    95
  • 1.2 Removing and installing cylinder head
    98
  • 1.3 Removing and installing cylinder head cover
    109
  • 1.4 Checking compression
    122
  • 2 Cover for timing chain
    124
  • 2.1 Removing and installing valve timing housing (timing case)
    124
  • 3 Chain drive
    132
  • 3.1 Removing and installing camshaft timing chain
    132
  • 3.2 Removing and installing timing chain and chain drive for oil pump
    140
  • 3.3 Checking valve timing
    141
  • 3.4 Adjusting valve timing
    144
  • 4 Valve gear
    154
  • 4.1 Assembly overview - valve gear
    154
  • 4.2 Measuring axial play of camshaft
    160
  • 4.3 Removing and installing camshaft
    161
  • 4.4 Removing and installing valve stem seals
    163
  • Lubrication
    166
  • 1 Sump, oil pump
    166
  • 1.1 Assembly overview - sump/oil pump
    166
  • 1.2 Engine oil:
    169
  • 1.3 Removing and installing sump
    170
  • 1.4 Removing and installing oil pump
    173
  • 2 Engine oil cooler
    175
  • 2.1 Removing and installing engine oil cooler
    175
  • 3 Oil filter, oil pressure switch
    176
  • 3.1 Checking oil pressure and oil pressure switch
    176
  • Cooling
    178
  • 1 Cooling system/coolant
    178
  • 1.1 Connection diagram - coolant hoses
    178
  • 1.2 Checking cooling system for leaks
    178
  • 1.3 Draining and adding coolant
    181
  • 2 Coolant pump, regulation of cooling system
    188
  • 2.1 Assembly overview - thermostat
    188
  • 2.2 Removing and installing coolant pump
    188
  • 2.3 Removing and installing coolant pump pulley
    190
  • 2.4 Removing and installing electric coolant pump
    192
  • 3 Radiator, radiator fan
    195
  • 3.1 Assembly overview - radiator/radiator fan
    195
  • 3.2 Removing and installing radiator
    197
  • 3.3 Removing and installing radiator cowl
    199
  • 3.4 Removing and installing radiator fan
    201
  • Turbocharging/supercharging
    202
  • 1 Turbocharger
    202
  • 1.1 Assembly overview - turbocharger
    202
  • 1.2 Removing and installing turbocharger
    206
  • 1.3 Removing and installing charge pressure positioner V465
    211
  • 2 Charge air system
    214
  • 2.1 Assembly overview - charge air system
    214
  • 2.2 Removing and installing charge air cooler
    216
  • Mixture preparation - injection
    219
  • 1 Injection system
    219
  • 2 Injectors
    220
  • 2.1 Removing and installing injectors
    220
  • 2.2 Renewing seals on injectors
    223
  • 2.3 Cleaning injectors
    227
  • 3 Air filter
    229
  • 3.1 Assembly overview - air filter housing
    229
  • 3.2 Removing and installing air filter housing
    230
  • 4 Intake manifold
    232
  • 4.1 Assembly overview – intake manifold
    232
  • 4.2 Removing and installing intake manifold
    238
  • 4.3 Removing and installing throttle valve module J338
    241
  • 4.4 Cleaning throttle valve module
    243
  • 5 Senders and sensors
    245
  • 5.1 Checking fuel pressure sender G247
    245
  • 6 Engine control unit
    249
  • 6.1 Removing and installing engine control unit J623
    249
  • 7 High-pressure pump
    252
  • 7.1 Assembly overview - high-pressure pump
    252
  • 7.2 Removing and installing high-pressure pump
    253
  • Exhaust system
    257
  • 1 Exhaust pipes and silencers
    257
  • 1.1 Assembly overview – silencers
    257
  • 1.2 Separating exhaust pipes from silencers
    257
  • 1.3 Installation position of clamp
    259
  • 2 Emission control
    262
  • 2.1 Assembly overview – emission control
    262
  • Ignition system
    265
  • 1 Ignition system
    265
  • 1.1 Assembly overview - ignition system
    265
  • 1.2 Removing and installing engine speed sender G28
    267
  • 1.3 Test data, spark plugs
    267
Manufacturer's designation 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Engine code CBZB
Category Reparaturanleitung

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