6-speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.2 Safety precautions when tow-starting or towing
  1
• 1.3 General safety provisions
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair notes
  4
• 3.1 Rules for cleanliness
  4
• 3.2 General information
  4
• 3.3 General repair instructions
  5
• 4 Technical data
  7
• 4.1 Capacities
  7
• 4.2 Allocation gearbox - engine
  7
• Torque converter
  8
• 1 Torque converter
  8
• 1.1 Assembly overview - torque converter
  8
• 1.2 Removing and installing torque converter
  9
• 1.3 Draining torque converter
  10
• 1.4 Checking torque converter
  11
• 1.5 Removing and installing torque converter oil seal
  11
• Controls, housing
  13
• 1 ATF circuit
  13
• 1.1 Assembly overview - ATF circuit
  13
• 1.2 Removing and installing ATF cooler
  15
• 2 ATF
  19
• 2.1 Check ATF level
  19
• 2.2 Draining and filling ATF
  22
• 3 Removing and installing gearbox
  25
• 3.1 Specified torques for gearbox
  25
• 3.2 Removing and installing gearbox
  25
• 4 Assembly mounting
  46
• 4.1 Assembly overview - assembly mountings
  46
• 5 Transporting gearbox
  47
• 6 Installing to engine and gearbox support
  48
• 7 Selector mechanism
  50
• 7.1 Assembly overview - selector mechanism
  50
• 7.2 Checking selector mechanism
  51
• 7.3 Emergency release from position P
  52
• 7.4 Removing and installing selector mechanism
  53
• 7.5 Removing and installing selector lever handle
  56
• 7.6 Moving push button in the handle to installation position
  58
• 7.7 Checking and adjusting selector lever cable
  60
• 7.8 Removing and installing multifunction switch
  62
• 7.9 Adjusting multifunction switch
  65
• 7.10 Renewing oil seal for selector shaft
  66
• Gears, control
  68
• 1 ATF system
  68
• 1.1 Removing and installing oil pan
  68
• 1.2 Removing and installing ATF strainer
  70
• 2 Valve body
  71
• 2.1 Assembly overview - valve body
  71
• 2.2 Wire routing, connectors, connections and retainer on valve body
  74
• 2.3 Removing and installing valve body
  75
• 2.4 Removing and installing wiring harness for solenoid valves
  81
• 2.5 Removing and installing sender wiring harness
  82
• 2.6 Removing and installing gearbox input speed sender G182
  83
• 2.7 Removing and installing gearbox output speed sender G195
  83
• Final drive - differential
  84
• 1 Oil seals
  84
• 1.1 Overview of fitting locations - seals
  84
• 1.2 Renewing left oil seal
  84
• 1.3 Renewing right oil seal
  87
• 2 Gearbox control system
  90
• 2.1 Overview of fitting locations - gearbox control
  90