THE CAR REPAIR SHOP
0
Home » Manuals » 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)

4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


26,04 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

37.100 KB

335 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    4
  • 3.1 Rules for cleanliness
    4
  • 3.2 Foreign objects in engine
    4
  • 3.3 Contact corrosion
    4
  • 3.4 Routing and attachment of lines
    4
  • 3.5 Fitting radiator and condensers
    5
  • Removing and installing engine
    6
  • 1 Removing and installing engine
    6
  • 1.1 Removing engine
    6
  • 1.2 Separating engine and gearbox
    18
  • 1.3 Securing engine on engine and gearbox support
    20
  • 1.4 Installing engine
    22
  • 2 Assembly mountings
    25
  • 2.1 Assembly overview - assembly mountings
    25
  • 2.2 Removing and installing engine mounting
    28
  • 2.3 Removing and installing gearbox mounting
    30
  • 2.4 Removing and installing pendulum support
    32
  • 2.5 Supporting engine in installation position
    32
  • 2.6 Adjusting assembly mountings
    41
  • 2.7 Checking adjustment of assembly mountings
    43
  • Crankshaft group
    45
  • 1 Cylinder block (pulley end)
    45
  • 1.1 Assembly overview - poly V-belt drive
    45
  • 1.2 Removing and installing poly-V belt
    49
  • 1.3 Removing and installing tensioner for poly V-belt
    52
  • 1.4 Removing and installing vibration damper
    53
  • 1.5 Removing and installing engine support
    55
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    57
  • 2 Cylinder block, gearbox end
    61
  • 2.1 Assembly overview - cylinder block, gearbox end
    61
  • 2.2 Removing and installing flywheel
    62
  • 2.3 Removing and installing sealing flange on gearbox side
    63
  • 3 Crankshaft
    74
  • 3.1 Crankshaft dimensions
    74
  • 3.2 Renewing needle bearing in crankshaft
    74
  • 3.3 Measuring axial clearance of crankshaft
    77
  • 4 Pistons and conrods
    79
  • 4.1 Assembly overview - pistons and conrods
    79
  • 4.2 Removing and installing pistons
    82
  • 4.3 Checking pistons and cylinder bores
    83
  • 4.4 Separating new conrod
    85
  • 4.5 Checking radial clearance of conrods
    86
  • 4.6 Removing and installing oil spray jets
    86
  • Cylinder head, valve gear
    88
  • 1 Cylinder head
    88
  • 1.1 Assembly overview - cylinder head
    88
  • 1.2 Assembly overview - camshaft housing
    90
  • 1.3 Removing and installing cylinder head
    92
  • 1.4 Removing and installing camshaft housing
    97
  • 1.5 Checking compression
    101
  • 2 Toothed belt drive
    104
  • 2.1 Assembly overview - toothed belt cover
    104
  • 2.2 Assembly overview - toothed belt
    104
  • 2.3 Removing and installing toothed belt guard
    106
  • 2.4 Removing and installing toothed belt
    107
  • 2.5 Checking valve timing
    113
  • 2.6 Adjusting valve timing
    121
  • 2.7 Removing toothed belt from camshaft
    128
  • 3 Valve gear
    133
  • 3.1 Assembly overview - valve gear
    133
  • 3.2 Measuring axial play of camshaft
    134
  • 3.3 Removing and installing camshaft oil seal
    135
  • 3.4 Removing and installing camshaft adjuster
    142
  • 3.5 Removing and installing camshaft control valve 1 N205
    145
  • 3.6 Removing and installing valve stem seals
    146
  • 3.7 Removing and installing toothed belt pulley
    156
  • 4 Inlet and exhaust valves
    159
  • 4.1 Checking valve guides
    159
  • 4.2 Checking valves
    160
  • 4.3 Valve dimensions
    160
  • Lubrication
    161
  • 1 Sump, oil pump
    161
  • 1.1 Assembly overview - sump/oil pump
    161
  • 1.2 Engine oil:
    165
  • 1.3 Removing and installing oil sump
    166
  • 1.4 Removing and installing oil pump
    171
  • 1.5 Removing and installing oil level and oil temperature sender G266
    174
  • 2 Engine oil cooler
    175
  • 2.1 Assembly overview - engine oil cooler
    175
  • 2.2 Removing and installing engine oil cooler
    175
  • 3 Crankcase ventilation
    177
  • 3.1 Assembly overview - crankcase breather system
    177
  • 3.2 Removing and installing oil separator
    178
  • 4 Oil filter, oil pressure switch
    182
  • 4.1 Assembly overview - oil filter/oil pressure switch
    182
  • 4.2 Removing and installing oil pressure switch for reduced oil pressure F378
    182
  • 4.3 Checking oil pressure and oil pressure switch
    183
  • 4.4 Removing and installing oil filter housing
    185
  • Cooling
    187
  • 1 Cooling system/coolant
    187
  • 1.1 Connection diagram - coolant hoses
    187
  • 1.2 Checking cooling system for leaks
    189
  • 1.3 Draining and adding coolant
    191
  • 2 Coolant pump, regulation of cooling system
    201
  • 2.1 Assembly overview - coolant pump, thermostat
    201
  • 2.2 Assembly overview - electric coolant pump
    204
  • 2.3 Assembly overview - coolant temperature sender
    205
  • 2.4 Removing and installing electric coolant pump
    206
  • 2.5 Removing and installing coolant pump
    208
  • 2.6 Removing and installing thermostat
    214
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    217
  • 2.8 Removing and installing coolant temperature sender G62
    219
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    220
  • 3 Coolant pipes
    222
  • 3.1 Assembly overview - coolant pipes
    222
  • 3.2 Removing and installing coolant pipes
    222
  • 4 Radiator, radiator fan
    226
  • 4.1 Assembly overview - radiator, radiator fan
    226
  • 4.2 Assembly overview – radiator cowl and radiator fan
    228
  • 4.3 Removing and installing radiator
    229
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    230
  • 4.5 Removing and installing radiator cowl
    233
  • 4.6 Removing and installing radiator fan
    235
  • Turbocharging/supercharging
    238
  • 1 Turbocharger
    238
  • 1.1 Assembly overview - turbocharger
    238
  • 1.2 Removing and installing turbocharger
    240
  • 1.3 Removing and installing charge pressure positioner V465
    244
  • 2 Charge air system
    246
  • 2.1 Assembly overview - charge air system
    246
  • 2.2 Removing and installing charge air cooler
    249
  • 2.3 Removing and installing charge pressure sender GX26
    252
  • 2.4 Checking charge air system for leaks
    252
  • 2.5 Removing and installing air pipe
    254
  • Mixture preparation - injection
    256
  • 1 Injection system
    256
  • 1.1 Overview of fitting locations - injection system
    256
  • 2 Injectors
    260
  • 2.1 Assembly overview - fuel rail with injectors
    260
  • 2.2 Removing and installing fuel rail
    261
  • 2.3 Removing and installing injectors
    261
  • 2.4 Cleaning injectors
    268
  • 3 Air filter
    269
  • 3.1 Assembly overview - air filter housing
    269
  • 3.2 Removing and installing air filter housing
    270
  • 3.3 Removing and installing resonator for intake air
    272
  • 4 Intake manifold
    274
  • 4.1 Assembly overview – intake manifold
    274
  • 4.2 Removing and installing intake manifold
    276
  • 4.3 Removing and installing throttle valve module GX3
    279
  • 4.4 Cleaning throttle valve module GX3
    280
  • 5 Senders and sensors
    282
  • 5.1 Removing and installing intake manifold sender GX9
    282
  • 5.2 Removing and installing fuel pressure sender G247
    282
  • 5.3 Checking fuel pressure sender G247
    284
  • 6 Engine control unit
    287
  • 6.1 Removing and installing engine control unit J623
    287
  • 7 High-pressure pump
    291
  • 7.1 Assembly overview - high-pressure pump
    291
  • 7.2 Removing and installing high-pressure pump
    295
  • 7.3 Removing and installing high-pressure pipe
    297
  • 8 Lambda probe
    300
  • 8.1 Assembly overview - Lambda probe
    300
  • 8.2 Removing and installing Lambda probe
    301
  • Exhaust system
    305
  • 1 Exhaust pipes and silencers
    305
  • 1.1 Assembly overview – silencers
    305
  • 1.2 Separating exhaust pipes from silencers
    308
  • 1.3 Removing and installing rear silencer
    310
  • 1.4 Aligning exhaust system free of stress
    311
  • 1.5 Checking exhaust system for leaks
    312
  • 1.6 Installation position of clamp
    312
  • 2 Emission control
    315
  • 2.1 Assembly overview – emission control
    315
  • 2.2 Removing and installing catalytic converter
    317
  • Ignition system
    322
  • 1 Ignition system
    322
  • 1.1 Assembly overview - ignition system
    322
  • 1.2 Test data, spark plugs
    324
  • 1.3 Removing and installing ignition coils with output stage
    324
  • 1.4 Removing and installing knock sensor 1 G61
    327
  • 1.5 Removing and installing Hall sender G40
    327
  • 1.6 Removing and installing engine speed sender G28
    328
Manufacturer's designation 4-cylinder injection engine (1.2 l, 4V, EA211, turbocharger)
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Engine code CYVD
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-speed manual gearbox 02S

Examplepage for repair manual 6-speed manual gearbox 02S

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

19,58 € Details

Fuel supply system, petrol engines

Examplepage for repair manual Fuel supply system, petrol engines

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

9,63 € Details

6-speed manual gearbox 02Q

Examplepage for repair manual 6-speed manual gearbox 02Q

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

19,51 € Details

5-speed manual gearbox 0A4

Examplepage for repair manual 5-speed manual gearbox 0A4

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

21,91 € Details

Fuel supply system - Diesel engines

Examplepage for repair manual Fuel supply system - Diesel engines

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

10,68 € Details

6-speed dual clutch gearbox 02E

Examplepage for repair manual 6-speed dual clutch gearbox 02E

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

10,47 € Details

4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)

Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

20,79 € Details

4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)

Examplepage for repair manual 4-cylinder injection engine (1.2 l direct injection engine, EA111, turbocharger)

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

21,84 € Details

6-speed automatic gearbox 09G

Examplepage for repair manual 6-speed automatic gearbox 09G

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

9,29 € Details

4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA888, generation III)

Examplepage for repair manual 4-cylinder injection engine (1.8 l, 2.0 l TFSI engine, EA888, generation III)

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)

24,51 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 3D0615448D Luftfuehrg

3D0615448D

Luftfuehrg

25,59 €

Details
car part 8D0820992 Stopfen

8D0820992

Stopfen

6,43 €

Details
car part ASE85200800B00 Steckeinsa

ASE85200800B00

Steckeinsa

44,33 €

Details
car part 80A820035C Ventil

80A820035C

Ventil

149,17 €

Details
car part 7N0122101P Schlauch

7N0122101P

Schlauch

58,16 €

Details

4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

Examplepage for repair manual 4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

For Typ 2 / Typ 2 7-9-Sitzer / Typ 2 Doppelkabine / Typ 2 Pritsche (1968 - 2007) / MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN (1980 - 1999)

8,15 € Details

Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

Examplepage for repair manual Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

For Golf / Golf Variant / Vento (1992 - 1999)

12,04 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts