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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)

4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


28,15 €7% VAT incl.

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Language: English

Digital PDF file

38.097 KB

368 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 Foreign objects in engine
    5
  • 3.3 Contact corrosion
    5
  • 3.4 Routing and attachment of lines
    5
  • 3.5 Fitting radiator and condensers
    6
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Separating engine and gearbox
    20
  • 1.3 Securing engine on engine and gearbox support
    22
  • 1.4 Installing engine
    23
  • 2 Assembly mountings
    27
  • 2.1 Assembly overview - assembly mountings
    27
  • 2.2 Removing and installing engine mounting
    30
  • 2.3 Removing and installing gearbox mounting
    32
  • 2.4 Removing and installing pendulum support
    33
  • 2.5 Supporting engine in installation position
    34
  • 2.6 Adjusting assembly mountings
    43
  • 2.7 Checking adjustment of assembly mountings
    45
  • Crankshaft group
    46
  • 1 Cylinder block (pulley end)
    46
  • 1.1 Assembly overview - poly V-belt drive
    46
  • 1.2 Assembly overview - sealing flange, belt pulley end
    50
  • 1.3 Removing and installing poly-V belt
    52
  • 1.4 Removing and installing tensioner for poly V-belt
    56
  • 1.5 Removing and installing vibration damper
    57
  • 1.6 Removing and installing engine support
    58
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    61
  • 1.8 Removing and installing sealing flange on pulley end
    64
  • 2 Cylinder block, gearbox end
    67
  • 2.1 Assembly overview - cylinder block, gearbox end
    67
  • 2.2 Removing and installing flywheel
    68
  • 2.3 Removing and installing sealing flange on gearbox side
    69
  • 3 Crankshaft
    80
  • 3.1 Crankshaft dimensions
    80
  • 3.2 Renewing needle bearing in crankshaft
    80
  • 3.3 Measuring axial clearance of crankshaft
    83
  • 4 Pistons and conrods
    85
  • 4.1 Assembly overview - pistons and conrods
    85
  • 4.2 Removing and installing pistons
    88
  • 4.3 Checking pistons and cylinder bores
    89
  • 4.4 Separating new conrod
    91
  • 4.5 Checking radial clearance of conrods
    92
  • 4.6 Removing and installing oil spray jets
    92
  • Cylinder head, valve gear
    95
  • 1 Cylinder head
    95
  • 1.1 Assembly overview - cylinder head
    95
  • 1.2 Assembly overview - camshaft housing
    97
  • 1.3 Removing and installing cylinder head
    99
  • 1.4 Removing and installing camshaft housing
    104
  • 1.5 Checking compression
    109
  • 2 Toothed belt drive
    112
  • 2.1 Assembly overview - toothed belt cover
    112
  • 2.2 Assembly overview - toothed belt
    112
  • 2.3 Removing and installing toothed belt guard
    114
  • 2.4 Removing and installing toothed belt
    115
  • 2.5 Checking valve timing
    122
  • 2.6 Adjusting valve timing
    128
  • 2.7 Removing toothed belt from camshaft
    137
  • 3 Valve gear
    142
  • 3.1 Assembly overview - valve gear
    142
  • 3.2 Measuring axial play of camshaft
    143
  • 3.3 Removing and installing camshaft oil seal
    144
  • 3.4 Removing and installing camshaft adjuster
    150
  • 3.5 Removing and installing camshaft control valve 1 N205
    162
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    163
  • 3.7 Removing and installing valve stem seals
    164
  • 4 Inlet and exhaust valves
    175
  • 4.1 Checking valve guides
    175
  • 4.2 Checking valves
    176
  • 4.3 Valve dimensions
    176
  • Lubrication
    177
  • 1 Sump, oil pump
    177
  • 1.1 Assembly overview - sump/oil pump
    177
  • 1.2 Engine oil:
    181
  • 1.3 Removing and installing lower part of sump
    181
  • 1.4 Removing and installing upper part of sump
    186
  • 1.5 Removing and installing oil pump
    193
  • 1.6 Removing and installing oil level and oil temperature sender G266
    194
  • 2 Engine oil cooler
    196
  • 2.1 Assembly overview - engine oil cooler
    196
  • 2.2 Removing and installing engine oil cooler
    196
  • 3 Crankcase ventilation
    198
  • 3.1 Assembly overview - crankcase breather system
    198
  • 3.2 Removing and installing oil separator
    199
  • 4 Oil filter, oil pressure switch
    203
  • 4.1 Assembly overview - oil filter/oil pressure switch
    203
  • 4.2 Removing and installing oil pressure switch F1
    204
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    205
  • 4.4 Checking oil pressure
    206
  • 4.5 Removing and installing oil pressure regulating valve N428
    208
  • Cooling
    209
  • 1 Cooling system/coolant
    209
  • 1.1 Connection diagram - coolant hoses
    209
  • 1.2 Assembly overview - engine preheater
    210
  • 1.3 Checking cooling system for leaks
    211
  • 1.4 Draining and adding coolant
    214
  • 1.5 Removing and installing engine preheating element Z97
    223
  • 2 Coolant pump, regulation of cooling system
    226
  • 2.1 Assembly overview - coolant pump, thermostat
    226
  • 2.2 Assembly overview - electric coolant pump
    229
  • 2.3 Assembly overview - coolant temperature sender
    230
  • 2.4 Removing and installing electric coolant pump
    231
  • 2.5 Removing and installing coolant pump
    233
  • 2.6 Removing and installing thermostat
    239
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    242
  • 2.8 Removing and installing coolant temperature sender G62
    244
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    245
  • 3 Coolant pipes
    247
  • 3.1 Assembly overview - coolant pipes
    247
  • 3.2 Removing and installing coolant pipes
    247
  • 4 Radiator, radiator fan
    252
  • 4.1 Assembly overview - radiator/radiator fan
    252
  • 4.2 Assembly overview – radiator cowl and radiator fan
    254
  • 4.3 Removing and installing radiator
    255
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    257
  • 4.5 Removing and installing radiator cowl
    260
  • 4.6 Removing and installing radiator fan V7
    262
  • 4.7 Removing and installing radiator fan 2 V177
    263
  • Turbocharging/supercharging
    264
  • 1 Turbocharger
    264
  • 1.1 Assembly overview - turbocharger
    264
  • 1.2 Removing and installing turbocharger
    268
  • 1.3 Removing and installing charge pressure positioner V465
    274
  • 2 Charge air system
    279
  • 2.1 Assembly overview - charge air system
    279
  • 2.2 Removing and installing charge air cooler
    282
  • 2.3 Removing and installing charge pressure sender GX26
    285
  • 2.4 Checking charge air system for leaks
    285
  • 2.5 Removing and installing air pipe
    287
  • Mixture preparation - injection
    289
  • 1 Injectors
    289
  • 1.1 Assembly overview - fuel rail with injectors
    289
  • 1.2 Removing and installing fuel rail
    291
  • 1.3 Removing and installing injectors
    291
  • 1.4 Cleaning injectors
    297
  • 2 Air filter
    299
  • 2.1 Assembly overview - air filter housing
    299
  • 2.2 Removing and installing air filter housing
    300
  • 2.3 Removing and installing resonator for intake air
    301
  • 3 Intake manifold
    303
  • 3.1 Assembly overview – intake manifold
    303
  • 3.2 Removing and installing intake manifold
    305
  • 3.3 Removing and installing throttle valve module GX3
    309
  • 3.4 Cleaning throttle valve module GX3
    310
  • 4 Senders and sensors
    312
  • 4.1 Removing and installing fuel pressure sender G247
    312
  • 4.2 Checking fuel pressure sender G247
    313
  • 4.3 Removing and installing intake manifold sender GX9
    315
  • 5 Engine control unit
    317
  • 5.1 Removing and installing engine control unit J623
    317
  • 6 High-pressure pump
    322
  • 6.1 Assembly overview - high-pressure pump
    322
  • 6.2 Removing and installing high-pressure pump
    326
  • 6.3 Removing and installing high-pressure pipe
    328
  • 7 Lambda probe
    331
  • 7.1 Assembly overview - Lambda probe
    331
  • 7.2 Removing and installing Lambda probe
    332
  • Exhaust system
    336
  • 1 Exhaust pipes and silencers
    336
  • 1.1 Assembly overview – silencers
    336
  • 1.2 Separating exhaust pipes from silencers
    339
  • 1.3 Removing and installing rear silencer
    341
  • 1.4 Aligning exhaust system free of stress
    342
  • 1.5 Checking exhaust system for leaks
    343
  • 1.6 Installation position of clamp
    343
  • 2 Emission control
    346
  • 2.1 Assembly overview – emission control
    346
  • 2.2 Removing and installing catalytic converter
    348
  • Ignition system
    354
  • 1 Ignition system
    354
  • 1.1 Assembly overview - ignition system
    354
  • 1.2 Test data, spark plugs
    356
  • 1.3 Removing and installing ignition coils with output stage
    356
  • 1.4 Removing and installing knock sensor 1 G61
    359
  • 1.5 Removing and installing Hall sender
    359
  • 1.6 Removing and installing engine speed sender G28
    360
Manufacturer's designation 4-cylinder injection engine (1.4 l, 4V, EA211, turbocharger)
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Engine code CZDA
Category Reparaturanleitung

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