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  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S

6-speed manual gearbox 02S

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


19,58 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.043 KB

241 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual 6-speed manual gearbox 02S PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Repair notes
    4
  • 3.1 General repair instructions
    4
  • 4 Technical data
    8
  • 4.1 Capacities
    8
  • 4.2 Allocation gearbox - engine
    8
  • 4.3 Calculation of gear ratios
    9
  • 5 Overview - power transmission
    10
  • 5.1 Overview - power transmission - front-wheel drive
    10
  • Clutch
    12
  • 1 Clutch operation
    12
  • 1.1 Assembly overview - pedal cluster
    12
  • 1.2 Assembly overview - clutch hydraulics
    15
  • 1.3 Assembly overview - clutch release mechanism
    19
  • 1.4 Removing and installing clutch pedal
    20
  • 1.5 Removing and installing over-centre spring
    25
  • 1.6 Removing and installing mounting bracket
    30
  • 1.7 Removing and installing clutch master cylinder
    37
  • 1.8 Removing and installing clutch slave cylinder
    39
  • 1.9 Bleeding clutch mechanism
    42
  • 1.10 Checking clutch master cylinder and clutch slave cylinder
    43
  • 1.11 Removing and installing clutch position sender G476
    44
  • 1.12 Repairing clutch release mechanism
    46
  • 2 Clutch
    48
  • 2.1 Assembly overview - clutch
    48
  • 2.2 Removing and installing clutch
    49
  • Controls, housing
    52
  • 1 Selector mechanism
    52
  • 1.1 Installation position - selector mechanism
    52
  • 1.2 Assembly overview - gear knob and cover
    54
  • 1.3 Assembly overview - Gear lever and selector housing
    55
  • 1.4 Assembly overview - Selector cables
    57
  • 1.5 Removing and installing gear knob
    61
  • 1.6 Removing and installing selector mechanism
    63
  • 1.7 Adjusting selector mechanism
    69
  • 1.8 Checking selector mechanism
    73
  • 1.9 Removing and installing gear selector cable and gate selector cable
    73
  • 1.10 Renewing selector shaft seal
    74
  • 1.11 Dismantling and assembling selector mechanism
    75
  • 2 Removing and installing gearbox
    82
  • 2.1 Specified torques for gearbox
    82
  • 2.2 Removing gearbox
    82
  • 2.3 Installing gearbox
    96
  • 3 Assembly mountings
    105
  • 3.1 Assembly overview - assembly mountings
    105
  • 4 Transporting gearbox
    107
  • 5 Dismantling and assembling gearbox
    108
  • 5.1 Schematic overview - gearbox
    108
  • 5.2 Assembly overview - cover for gearbox housing and 5th/6th gear
    109
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    111
  • 5.4 Assembly overview - selector unit
    112
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    113
  • 5.6 Assembly overview - selector forks
    114
  • 5.7 Repairing selector unit
    117
  • 5.8 Repairing selector forks
    118
  • 5.9 Dismantling and assembling gearbox
    122
  • 6 Gearbox housing, clutch housing
    154
  • 6.1 Assembly overview - gearbox housing
    154
  • 6.2 Assembly overview - clutch housing
    156
  • 6.3 Assembly overview - gearbox housing cover
    157
  • 6.4 Repairing gearbox housing
    158
  • 6.5 Repairing clutch housing
    165
  • 6.6 Repairing gearbox housing cover
    170
  • 7 Securing to engine and gearbox support
    172
  • 8 Gear oil
    173
  • 8.1 Checking gear oil level
    173
  • 8.2 Draining and filling gear oil
    173
  • Gears, shafts
    176
  • 1 Input shaft
    176
  • 1.1 Assembly overview - input shaft
    176
  • 1.2 Dismantling and assembling input shaft
    179
  • 1.3 Adjusting input shaft
    183
  • 2 Output shaft
    189
  • 2.1 Assembly overview - output shaft
    189
  • 2.2 Dismantling and assembling output shaft
    192
  • 2.3 Adjusting output shaft
    202
  • 3 Reverse shaft
    209
  • 3.1 Assembly overview - reverse shaft
    209
  • 3.2 Dismantling and assembling reverse shaft
    212
  • Final drive - differential
    215
  • 1 Oil seals
    215
  • 1.1 Overview of fitting locations - seals
    215
  • 1.2 Renewing left seal
    216
  • 1.3 Renewing right oil seal
    218
  • 1.4 Renewing input shaft seal
    221
  • 2 Differential
    224
  • 2.1 Assembly overview - differential
    224
  • 2.2 Dismantling and assembling differential
    226
  • 2.3 Adjusting differential
    232
  • 3 Adjustment overview
    237
Manufacturer's designation 6-speed manual gearbox 02S
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Transmission designations 02S
Transmission types JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Category Reparaturanleitung

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