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  • Examplepage for repair manual 5-speed manual gearbox 0A4
  • Examplepage for repair manual 2 5-speed manual gearbox 0A4
  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


21,91 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

14.155 KB

274 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair notes
    3
  • 3.1 General repair instructions
    3
  • 4 Technical data
    7
  • 4.1 Capacities
    7
  • 4.2 Allocation gearbox - engine
    7
  • 4.3 Calculation of gear ratios
    8
  • 5 Overview - power transmission
    10
  • 5.1 Overview - power transmission - front-wheel drive
    10
  • 6 Electrical components
    12
  • 6.1 Overview of fitting locations - electrical components
    12
  • Clutch
    14
  • 1 Clutch operation
    14
  • 1.1 Assembly overview - pedal cluster
    14
  • 1.2 Assembly overview - clutch hydraulics
    17
  • 1.3 Assembly overview - clutch release mechanism
    20
  • 1.4 Removing and installing clutch pedal
    21
  • 1.5 Removing and installing over-centre spring
    23
  • 1.6 Removing and installing mounting bracket
    25
  • 1.7 Removing and installing clutch master cylinder
    32
  • 1.8 Removing and installing clutch slave cylinder
    34
  • 1.9 Bleeding clutch mechanism
    38
  • 1.10 Checking clutch master cylinder and clutch slave cylinder
    39
  • 1.11 Removing and installing clutch position sender G476
    39
  • 1.12 Repairing clutch release mechanism
    43
  • 2 Clutch
    44
  • 2.1 Determining make of clutch
    44
  • 2.2 Assembly overview - clutch
    45
  • 2.3 Removing and installing clutch
    50
  • Controls, housing
    61
  • 1 Selector mechanism
    61
  • 1.1 Installation position - selector mechanism
    61
  • 1.2 Assembly overview - gear knob and cover
    63
  • 1.3 Assembly overview - Gear lever and selector housing
    64
  • 1.4 Assembly overview - Selector cables
    66
  • 1.5 Removing and installing gear knob
    70
  • 1.6 Removing and installing selector mechanism
    72
  • 1.7 Adjusting selector mechanism
    78
  • 1.8 Checking selector mechanism
    82
  • 1.9 Removing and installing gear selector cable and gate selector cable
    82
  • 1.10 Renewing selector shaft seal
    83
  • 1.11 Dismantling and assembling selector mechanism
    84
  • 2 Removing and installing gearbox
    91
  • 2.1 Specified torques for gearbox
    91
  • 2.2 Removing gearbox
    92
  • 2.3 Installing gearbox
    142
  • 3 Assembly mountings
    149
  • 3.1 Assembly overview - assembly mountings
    149
  • 4 Transporting gearbox
    151
  • 5 Dismantling and assembling gearbox
    152
  • 5.1 Schematic overview - gearbox
    152
  • 5.2 Assembly overview - cover for gearbox housing and 5th gear
    154
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    155
  • 5.4 Assembly overview - selector unit
    156
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    157
  • 5.6 Assembly overview - selector forks
    158
  • 5.7 Repairing selector unit
    159
  • 5.8 Repairing selector forks
    160
  • 5.9 Dismantling and assembling gearbox
    164
  • 5.10 Removing cover for gearbox housing and 5th gear
    178
  • 5.11 Installing cover for gearbox housing and 5th gear
    184
  • 6 Gearbox housing, clutch housing
    188
  • 6.1 Assembly overview - gearbox housing
    188
  • 6.2 Assembly overview - clutch housing
    190
  • 6.3 Repairing gearbox housing
    191
  • 6.4 Repairing clutch housing
    198
  • 7 Securing to engine and gearbox support
    204
  • 8 Gear oil
    205
  • 8.1 Checking gear oil level
    205
  • 8.2 Draining and filling gear oil
    205
  • Gears, shafts
    208
  • 1 Input shaft
    208
  • 1.1 Assembly overview - input shaft
    208
  • 1.2 Dismantling and assembling input shaft
    211
  • 1.3 Adjusting input shaft
    217
  • 2 Output shaft
    222
  • 2.1 Assembly overview - output shaft
    222
  • 2.2 Dismantling and assembling output shaft
    225
  • 2.3 Adjusting output shaft
    235
  • 3 Reverse shaft
    242
  • 3.1 Assembly overview - reverse shaft
    242
  • 3.2 Dismantling and assembling reverse shaft
    244
  • Final drive - differential
    247
  • 1 Oil seals
    247
  • 1.1 Overview of fitting locations - seals
    247
  • 1.2 Renewing left seal
    248
  • 1.3 Renewing right oil seal
    250
  • 1.4 Renewing input shaft seal
    255
  • 2 Differential
    258
  • 2.1 Assembly overview - differential
    258
  • 2.2 Dismantling and assembling differential
    260
  • 2.3 Adjusting differential
    266
  • 3 Adjustment overview
    270
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category Reparaturanleitung

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