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  • Examplepage for repair manual 6-speed manual gearbox 02Q
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  • Examplepage for repair manual 3 6-speed manual gearbox 02Q
  • Examplepage for repair manual 6-speed manual gearbox 02Q
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q

6-speed manual gearbox 02Q

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


19,51 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.112 KB

240 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual 6-speed manual gearbox 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair notes
    3
  • 3.1 General repair instructions
    3
  • 3.2 Contact corrosion
    6
  • 4 Technical data
    7
  • 4.1 Capacities
    7
  • 4.2 Allocation gearbox - engine
    7
  • 4.3 Calculation of gear ratios
    8
  • 5 Overview - power transmission
    9
  • 5.1 Overview - power transmission - front-wheel drive
    9
  • Clutch
    11
  • 1 Clutch operation
    11
  • 1.1 Assembly overview - pedal cluster
    11
  • 1.2 Assembly overview - clutch hydraulics
    14
  • 1.3 Assembly overview - clutch release mechanism
    18
  • 1.4 Removing and installing clutch pedal
    18
  • 1.5 Removing and installing over-centre spring
    24
  • 1.6 Removing and installing mounting bracket
    29
  • 1.7 Removing and installing clutch master cylinder
    36
  • 1.8 Removing and installing clutch slave cylinder together with release bearing
    38
  • 1.9 Removing and installing lines for clutch mechanism
    39
  • 1.10 Removing and installing bleeder
    42
  • 1.11 Bleeding clutch mechanism
    43
  • 1.12 Checking clutch master cylinder and clutch slave cylinder
    44
  • 1.13 Removing and installing clutch position sender G476
    44
  • 1.14 Repairing clutch release mechanism
    47
  • 2 Clutch
    49
  • 2.1 Determining make of clutch
    49
  • 2.2 Assembly overview - clutch
    50
  • 2.3 Removing and installing clutch
    54
  • Controls, housing
    67
  • 1 Selector mechanism
    67
  • 1.1 Installation position - selector mechanism
    67
  • 1.2 Assembly overview - gear knob and cover
    69
  • 1.3 Assembly overview - Gear lever and selector housing
    70
  • 1.4 Assembly overview - Selector cables
    72
  • 1.5 Removing and installing gear knob
    75
  • 1.6 Removing and installing selector mechanism
    78
  • 1.7 Adjusting selector mechanism
    82
  • 1.8 Checking selector mechanism
    86
  • 1.9 Removing and installing gear selector cable and gate selector cable
    86
  • 1.10 Renewing selector shaft seal
    88
  • 1.11 Dismantling and assembling selector mechanism
    91
  • 2 Removing and installing gearbox
    97
  • 2.1 Specified torques for gearbox
    97
  • 2.2 Removing gearbox
    97
  • 2.3 Installing gearbox
    121
  • 3 Assembly mountings
    129
  • 3.1 Assembly overview - assembly mountings
    129
  • 4 Transporting gearbox
    132
  • 5 Dismantling and assembling gearbox
    133
  • 5.1 Schematic overview - gearbox
    133
  • 5.2 Assembly overview - gearbox housing and selector mechanism
    134
  • 5.3 Assembly overview - selector unit
    136
  • 5.4 Assembly overview - input shaft, output shafts, differential, selector rods
    137
  • 5.5 Assembly overview - selector forks
    139
  • 5.6 Dismantling and assembling gearbox
    139
  • 6 Gearbox housing, clutch housing
    154
  • 6.1 Assembly overview - gearbox housing
    154
  • 6.2 Assembly overview - clutch housing
    156
  • 6.3 Repairing gearbox housing
    157
  • 6.4 Repairing clutch housing
    164
  • 7 Securing to engine and gearbox support
    168
  • 8 Gear oil
    169
  • 8.1 Checking gear oil level
    169
  • Gears, shafts
    171
  • 1 Input shaft
    171
  • 1.1 Assembly overview - input shaft
    171
  • 1.2 Dismantling and assembling input shaft
    172
  • 1.3 Renewing input shaft seal
    176
  • 2 Output shaft
    178
  • 2.1 Assembly overview - output shaft
    178
  • 2.2 Dismantling and assembling output shaft
    185
  • 2.3 Adjusting output shaft
    207
  • Final drive - differential
    218
  • 1 Oil seals
    218
  • 1.1 Overview of fitting locations - seals
    218
  • 1.2 Renewing left seal
    219
  • 1.3 Renewing right oil seal
    222
  • 2 Differential
    225
  • 2.1 Assembly overview - differential
    225
  • 2.2 Dismantling and assembling differential
    227
  • 2.3 Adjusting differential
    232
  • 3 Adjustment overview
    236
Manufacturer's designation 6-speed manual gearbox 02Q
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Transmission designations 02Q
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK
Category Reparaturanleitung

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