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Home » Manuals » 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 2 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 2 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)

3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)

For Polo

Original Volkswagen repair manual


31,32 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

43.116 KB

420 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and Exhaust gas temperature regulation. Show more
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Repair manual Polo 3-cylinder common rail engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    3
  • 1.5 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Motor number/motor data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    8
  • 3.5 Fitting radiator and condensers
    8
  • 4 Technical data
    10
  • 4.1 Coolant
    11
  • Removing and installing engine
    13
  • 1 Removing and installing engine
    13
  • 1.1 Removing engine
    13
  • 1.2 Separating engine and gearbox
    21
  • 1.3 Securing engine on engine and gearbox support
    26
  • 1.4 Installing engine
    28
  • 2 Assembly mountings
    32
  • 2.1 Assembly overview - assembly mountings
    32
  • 2.2 Supporting engine in installation position
    34
  • 2.3 Removing and installing engine mounting
    36
  • 2.4 Removing and installing gearbox mounting
    37
  • 2.5 Removing and installing pendulum support
    38
  • 3 Engine cover panel
    40
  • 3.1 Removing and installing engine cover
    40
  • Crankshaft group
    41
  • 1 Cylinder block (pulley end)
    41
  • 1.1 Assembly overview - poly V-belt drive
    41
  • 1.2 Assembly overview - sealing flange, belt pulley end
    43
  • 1.3 Removing and installing poly-V belt
    44
  • 1.4 Removing and installing tensioner for poly V-belt
    45
  • 1.5 Removing and installing vibration damper
    46
  • 1.6 Removing and installing bracket for ancillaries
    47
  • 1.7 Removing and installing engine support
    49
  • 1.8 Removing and installing sealing flange on pulley end
    51
  • 2 Cylinder block, gearbox end
    54
  • 2.1 Assembly overview - cylinder block, gearbox end
    54
  • 2.2 Removing and installing flywheel
    55
  • 2.3 Removing and installing sealing flange on gearbox side
    58
  • 3 Crankshaft
    71
  • 3.1 Assembly overview - crankshaft
    71
  • 3.2 Crankshaft dimensions
    73
  • 3.3 Measuring axial clearance of crankshaft
    73
  • 3.4 Renewing needle bearing in crankshaft
    74
  • 4 Pistons and conrods
    77
  • 4.1 Assembly overview - pistons and conrods
    77
  • 4.2 Removing and installing pistons
    81
  • 4.3 Measuring piston projection at TDC
    82
  • 4.4 Checking pistons and cylinder bores
    85
  • 4.5 Checking radial clearance of conrods
    87
  • Cylinder head, valve gear
    88
  • 1 Cylinder head
    88
  • 1.1 Assembly overview - cylinder head
    88
  • 1.2 Assembly overview - cylinder head cover
    92
  • 1.3 Removing and installing cylinder head cover
    93
  • 1.4 Removing and installing cylinder head
    95
  • 1.5 Removing and installing injector seals
    103
  • 1.6 Checking compression
    104
  • 1.7 Removing and installing camshaft housing
    106
  • 2 Toothed belt drive
    111
  • 2.1 Assembly overview - toothed belt cover
    111
  • 2.2 Assembly overview - toothed belt
    111
  • 2.3 Removing and installing toothed belt guard
    113
  • 2.4 Removing toothed belt from camshaft
    115
  • 2.5 Removing and installing toothed belt
    119
  • 3 Valve gear
    134
  • 3.1 Assembly overview - valve gear
    134
  • 3.2 Measuring axial play of camshaft
    136
  • 3.3 Removing and installing camshaft oil seal
    137
  • 3.4 Checking hydraulic compensation elements
    139
  • 3.5 Removing and installing valve stem seals
    140
  • 4 Inlet and exhaust valves
    149
  • 4.1 Checking valve guides
    149
  • 4.2 Checking valves
    150
  • 4.3 Valve dimensions
    150
  • Lubrication
    151
  • 1 Sump, oil pump
    151
  • 1.1 Assembly overview - sump/oil pump
    151
  • 1.2 Engine oil:
    153
  • 1.3 Removing and installing oil sump
    153
  • 1.4 Removing and installing oil pump
    160
  • 1.5 Removing and installing oil level and oil temperature sender G266
    164
  • 2 Engine oil cooler
    166
  • 3 Oil filter, oil pressure switch
    167
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    167
  • 3.2 Removing and installing oil pressure switch F1
    168
  • 3.3 Checking oil pressure
    169
  • 3.4 Removing and installing oil filter housing
    170
  • 3.5 Removing and installing oil pressure regulating valve N428
    174
  • Cooling
    176
  • 1 Cooling system/coolant
    176
  • 1.1 Connection diagram - coolant hoses
    176
  • 1.2 Checking cooling system for leaks
    177
  • 1.3 Draining coolant
    181
  • 1.4 Filling with coolant
    182
  • 1.5 Checking filling quality of cooling system
    195
  • 1.6 Checking electric vacuum pump VAS 6096/2
    197
  • 1.7 Flushing cooling system
    198
  • 2 Coolant pump, regulation of cooling system
    223
  • 2.1 Assembly overview - coolant pump, thermostat
    223
  • 2.2 Assembly overview - coolant temperature sender
    225
  • 2.3 Assembly overview - electric coolant pump
    226
  • 2.4 Removing and installing coolant pump
    227
  • 2.5 Removing and installing thermostat
    229
  • 2.6 Removing and installing coolant valve for cylinder head N489
    230
  • 2.7 Checking thermostat
    231
  • 2.8 Removing and installing coolant temperature sender G62
    231
  • 2.9 Removing and installing electric coolant pump
    233
  • 3 Coolant pipes
    238
  • 3.1 Assembly overview - coolant pipes
    238
  • 4 Radiator, radiator fan
    239
  • 4.1 Assembly overview - radiator/radiator fan
    239
  • 4.2 Assembly overview – radiator cowl and radiator fan
    241
  • 4.3 Removing and installing radiator
    242
  • 4.4 Removing and installing radiator cowl
    248
  • 4.5 Removing and installing radiator fan
    249
  • Turbocharging/supercharging
    252
  • 1 Turbocharger
    252
  • 1.1 Assembly overview - turbocharger
    252
  • 1.2 Removing and installing turbocharger
    257
  • 1.3 Renewing vacuum unit for turbocharger
    265
  • 2 Charge air system
    276
  • 2.1 Assembly overview - charge air system
    276
  • 2.2 Removing and installing charge air cooler
    278
  • 2.3 Removing and installing bracket for charge air cooler
    279
  • 2.4 Removing and installing charge air temperature sender
    280
  • 2.5 Removing and installing charge pressure sender G31
    281
  • 2.6 Checking charge air system for leaks
    282
  • 2.7 Checking charge air cooler for leaks
    285
  • Mixture preparation - injection
    291
  • 1 Injection system
    291
  • 1.1 Overview of fitting locations - injection system
    291
  • 1.2 Schematic overview - fuel system
    295
  • 1.3 Filling/bleeding fuel system
    296
  • 1.4 Checking fuel system for leaks
    297
  • 2 Vacuum system
    298
  • 2.1 Connection diagram – vacuum system
    298
  • 2.2 Checking vacuum system
    298
  • 3 Injectors/high-pressure accumulator (rail)
    300
  • 3.1 Assembly overview - injectors
    300
  • 3.2 Assembly overview - fuel rail
    302
  • 3.3 Removing and installing injectors
    303
  • 3.4 Removing and installing high-pressure lines
    308
  • 3.5 Testing jammed-open injectors
    311
  • 3.6 Checking return flow rate of injectors with engine running
    313
  • 3.7 Removing and installing fuel rail
    315
  • 4 Air filter
    319
  • 4.1 Assembly overview - air filter housing
    319
  • 4.2 Removing and installing air filter housing
    321
  • 5 Intake manifold
    323
  • 5.1 Assembly overview – intake manifold
    323
  • 5.2 Removing and installing throttle valve module J338
    323
  • 5.3 Removing and installing intake manifold
    325
  • 6 Senders and sensors
    331
  • 6.1 Removing and installing fuel temperature sender G81
    331
  • 6.2 Removing and installing air mass meter G70
    331
  • 6.3 Removing and installing fuel pressure regulating valve N276
    333
  • 6.4 Removing and installing fuel pressure sender G247
    334
  • 6.5 Removing and installing pressure differential sender G505
    336
  • 6.6 Removing and installing exhaust gas pressure sensor 1 G450
    337
  • 7 Engine control unit
    339
  • 7.1 Assembly overview – engine/motor control unit
    339
  • 7.2 Removing and installing engine control unit J623
    340
  • 7.3 Removing and installing engine (motor) control unit J623 with protective housing
    341
  • 8 High-pressure pump
    343
  • 8.1 Assembly overview - high-pressure pump
    343
  • 8.2 Removing and installing high-pressure pump
    345
  • 9 Lambda probe
    351
  • 9.1 Assembly overview - Lambda probe
    351
  • 9.2 Removing and installing Lambda probe
    352
  • Exhaust system
    357
  • 1 Exhaust pipes and silencers
    357
  • 1.1 Assembly overview – silencers
    357
  • 1.2 Separating exhaust pipes from silencers
    358
  • 1.3 Removing and installing silencer
    360
  • 1.4 Removing and installing front exhaust pipe
    361
  • 1.5 Aligning exhaust system free of stress
    363
  • 1.6 Installation position of clamp
    364
  • 1.7 Align end exhaust pipes
    365
  • 1.8 Checking exhaust system for leaks
    365
  • 2 Emission control
    366
  • 2.1 Assembly overview – emission control
    366
  • 2.2 Removing and installing emission control module
    369
  • 2.3 Removing and installing particulate filter
    375
  • 2.4 Removing and installing exhaust flap control unit J883
    378
  • 3 Exhaust gas temperature regulation
    380
  • 3.1 Assembly overview – exhaust gas temperature regulation
    380
  • 3.2 Removing and installing exhaust gas temperature sender
    382
  • 4 Exhaust gas recirculation
    387
  • 4.1 Assembly overview – exhaust gas recirculation
    387
  • 4.2 Removing and installing exhaust gas recirculation cooler
    393
  • 4.3 Removing and installing exhaust gas recirculation control motor V338
    399
  • 4.4 Removing and installing exhaust gas recirculation control motor 2 V339
    401
  • 4.5 Checking exhaust gas recirculation cooler for leaks
    403
  • Glow plug system
    404
  • 1 Glow plug system
    404
  • 1.1 Assembly overview – glow plug system
    404
  • 1.2 Removing and installing glow plug
    405
  • 1.3 Removing and installing automatic glow period control unit J179
    409
  • 1.4 Removing and installing knock sensor 1 G61
    409
  • 1.5 Removing and installing Hall sender G40
    410
  • 1.6 Removing and installing engine speed sender G28
    411
Manufacturer's designation 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Engine code CUTA, CUSA, CUSB, CYZA
Category Reparaturanleitung

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