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  • Examplepage for repair manual 6-speed manual gearboxes 02U and 0DQ
  • Examplepage for repair manual 2 6-speed manual gearboxes 02U and 0DQ
  • Examplepage for repair manual 3 6-speed manual gearboxes 02U and 0DQ

6-speed manual gearboxes 02U and 0DQ

For Polo

Original Volkswagen repair manual


14,95 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

9.771 KB

177 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Assembly mounting, Gear oil, Output shaft and Differential. Show more
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Repair manual Polo 6-speed manual gearboxes 02U and 0DQ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    4
  • 3.1 Allocation gearbox - engine
    4
  • 3.2 Capacities
    5
  • 3.3 Calculation of gear ratios
    5
  • 4 Overview - power transmission
    6
  • 5 Electrical components
    8
  • 5.1 Overview of fitting locations - electrical components
    8
  • 6 Repair notes
    9
  • 6.1 General repair instructions
    9
  • Clutch
    12
  • 1 Clutch operation
    12
  • 1.1 Overview of fitting locations – clutch mechanism
    12
  • 1.2 Assembly overview - pedal cluster
    14
  • 1.3 Assembly overview - clutch hydraulics
    16
  • 1.4 Assembly overview - clutch release mechanism
    18
  • 1.5 Removing and installing bearing bush
    19
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    20
  • 1.7 Removing and installing clutch position sender G476
    20
  • 1.8 Removing and installing over-centre spring
    22
  • 1.9 Removing and installing extension spring
    23
  • 1.10 Removing and installing clutch pedal
    23
  • 1.11 Removing and installing mounting bracket
    25
  • 1.12 Removing and installing clutch master cylinder
    29
  • 1.13 Removing and installing clutch slave cylinder
    30
  • 1.14 Removing and installing lines for clutch mechanism
    32
  • 1.15 Bleeding clutch mechanism
    34
  • 1.16 Repairing clutch release mechanism
    36
  • 2 Clutch
    38
  • 2.1 Assembly overview - clutch
    38
  • 2.2 Removing and installing clutch
    39
  • Controls, housing
    44
  • 1 Selector mechanism
    44
  • 1.1 Installation position - selector mechanism
    44
  • 1.2 Assembly overview - gear knob and cover
    46
  • 1.3 Assembly overview - selector mechanism
    47
  • 1.4 Removing and installing gear knob
    48
  • 1.5 Removing and installing selector mechanism
    50
  • 1.6 Repairing selector mechanism
    54
  • 1.7 Adjusting selector mechanism
    56
  • 1.8 Checking selector mechanism
    59
  • 2 Removing and installing gearbox
    60
  • 2.1 Differentiating between gearboxes
    60
  • 2.2 Removing gearbox
    60
  • 2.3 Installing gearbox
    70
  • 2.4 Specified torques for gearbox
    76
  • 3 Assembly mounting
    77
  • 3.1 Assembly overview - assembly mountings
    77
  • 4 Transporting gearbox
    79
  • 5 Gear oil
    80
  • 5.1 Checking gear oil level
    80
  • 5.2 Draining and filling gear oil
    81
  • 6 Installing to engine and gearbox support
    83
  • 7 Dismantling and assembling gearbox
    85
  • 7.1 Schematic overview - gearbox
    85
  • 7.2 Assembly overview - gearbox
    86
  • 7.3 Assembly overview - cover for gearbox housing and 5th/6th gear
    87
  • 7.4 Assembly overview - clutch housing
    89
  • 7.5 Assembly overview - shafts, differential, selector mechanism
    91
  • 7.6 Assembly overview - selector unit
    92
  • 7.7 Assembly overview - selector forks
    94
  • 7.8 Repairing selector forks
    95
  • 7.9 Repairing selector unit
    98
  • 7.10 Renewing oil seal for selector shaft
    101
  • 7.11 Dismantling and assembling gearbox
    101
  • 8 Gearbox housing, clutch housing
    117
  • 8.1 Assembly overview - gearbox housing and clutch housing
    117
  • 8.2 Assembly overview - gearbox housing cover
    121
  • 8.3 Repairing gearbox housing cover
    122
  • 8.4 Repairing clutch housing
    124
  • Gears, shafts
    127
  • 1 Input shaft
    127
  • 1.1 Assembly overview - input shaft
    127
  • 1.2 Dismantling and assembling input shaft
    130
  • 1.3 Renewing input shaft seal
    138
  • 2 Output shaft
    140
  • 2.1 Assembly overview - output shaft
    140
  • 2.2 Dismantling and assembling output shaft
    143
  • Final drive - differential
    149
  • 1 Oil seals
    149
  • 1.1 Overview of fitting locations - seals
    149
  • 1.2 Renewing left oil seal
    150
  • 1.3 Renewing right oil seal
    154
  • 2 Differential
    159
  • 2.1 Assembly overview - differential
    159
  • 2.2 Dismantling and assembling differential
    162
  • 2.3 Adjusting differential
    169
Manufacturer's designation 6-speed manual gearboxes 02U and 0DQ
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Transmission designations 02U
Transmission types FSS, HBK, GPF, FUT, GVX, GSN, GEZ, LMD, NBV, MFV, MTH, NBU
Category Reparaturanleitung

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