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  • Examplepage for repair manual Brake system
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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system

Brake system

For Polo

Original Volkswagen repair manual


14,43 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.567 KB

170 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brakes, Brake pedal and Vacuum system. Show more
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Repair manual Polo Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Notes on safety
    1
  • 1.1 Safety precautions during a road test using test and measuring equipment
    1
  • 1.2 Safety precautions when working on vehicles with Start/Stop system
    2
  • 2 Identification
    3
  • 2.1 Allocation of PR number - brakes
    3
  • 3 Technical data
    5
  • 3.1 Technical data for brakes
    5
  • 4 Brake test
    8
  • 4.1 General information
    8
  • 4.2 Checking vehicles with front-wheel drive
    8
  • Anti-lock brake system
    9
  • 1 General information
    9
  • 1.1 Repair instructions for repair work on ABS
    9
  • 1.2 Vehicle diagnosis, testing and information system
    10
  • 2 Overview of fitting locations
    13
  • 2.1 Overview of fitting locations - ABS/ESP
    13
  • 3 Control unit and hydraulic unit
    15
  • 3.1 Assembly overview - control unit and hydraulic unit
    15
  • 3.2 Removing and installing ABS control unit J104 / ABS hydraulic unit N55
    21
  • 3.3 Separating control unit from hydraulic unit
    32
  • 3.4 Fitting control unit to hydraulic unit
    33
  • 3.5 Connecting brake lines to hydraulic unit
    35
  • 4 Sensors
    37
  • 4.1 Assembly overview - speed sensor on front axle
    37
  • 4.2 Assembly overview - speed sensor on rear axle
    38
  • 4.3 Removing and installing ESP sensor unit G419
    41
  • 4.4 Removing and installing speed sensors on front axle G45 / G47
    41
  • 4.5 Removing and installing speed sensors on rear axle G44 / G46
    42
  • 4.6 Removing and installing steering angle sender G85
    43
  • Brakes - mechanism
    44
  • 1 Front brakes
    44
  • 1.1 Assembly overview - front brakes
    44
  • 1.2 Removing and installing brake pads or linings
    48
  • 1.3 Removing and installing brake caliper
    53
  • 2 Rear brakes
    58
  • 2.1 Assembly overview - rear brakes
    58
  • 2.2 Removing and installing brake pads or linings
    63
  • 2.3 Removing and installing brake caliper
    66
  • 2.4 Removing and installing brake shoes
    67
  • 2.5 Retracting drum brakes
    70
  • 3 Handbrake
    71
  • 3.1 Assembly overview - parking brake
    71
  • 3.2 Adjusting parking brake
    72
  • 3.3 Removing and installing rear brake cable
    74
  • 4 Brake pedal
    80
  • 4.1 Assembly overview - brake pedal
    80
  • 4.2 Removing and installing mounting bracket
    83
  • 4.3 Separating brake pedal from brake servo
    84
  • 4.4 Connecting brake pedal to brake servo
    85
  • 4.5 Removing and installing brake pedal
    86
  • Brakes - hydraulics
    87
  • 1 Front brake caliper
    87
  • 1.1 Assembly overview - front brake caliper
    87
  • 1.2 Removing and installing brake caliper piston
    88
  • 2 Rear brake caliper
    94
  • 2.1 Assembly overview - rear brake caliper
    94
  • 2.2 Removing and installing brake caliper piston
    95
  • 3 Brake servo and brake master cylinder
    97
  • 3.1 Assembly overview - brake servo/brake master cylinder
    97
  • 3.2 Removing and installing brake light switch
    100
  • 3.3 Removing and installing brake servo
    102
  • 3.4 Removing and installing brake master cylinder
    140
  • 4 Vacuum system
    148
  • 4.1 Assembly overview - vacuum pump
    148
  • 4.2 Checking non-return valve
    149
  • 4.3 Removing and installing brake servo pressure sensor
    150
  • 4.4 Checking vacuum system
    150
  • 4.5 Removing and installing electrical vacuum pump for brakes
    155
  • 5 Brake lines
    157
  • 5.1 Repairing brake lines
    157
  • 6 Hydraulic system
    162
  • 6.1 General notes on brake fluid
    162
  • 6.2 Pre-bleeding hydraulic system
    162
  • 6.3 Bleeding hydraulic system following standard procedure
    163
  • 6.4 Subsequent bleeding of hydraulic system
    164
  • 6.5 Testing for leaks
    165
Manufacturer's designation Brake system
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Category Reparaturanleitung

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