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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

For Polo

Original Volkswagen repair manual


23,50 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

29.818 KB

297 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Lambda probe and Exhaust pipes, silencers. Show more
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Repair manual Polo 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number, engine data
    1
  • 2 Safety instructions
    2
  • 2.1 Safety precautions when working on fuel supply system
    2
  • 2.2 Safety precautions when working on vehicles with a Start/Stop system
    2
  • 2.4 Safety precautions when working on cooling system
    3
  • 2.5 Safety precautions when working on ignition system
    3
  • 3 Repair instructions
    4
  • 3.1 Rules for cleanliness
    4
  • 3.2 Foreign objects in engine
    4
  • 3.3 Contact corrosion
    4
  • 3.4 Routing and securing lines
    4
  • 3.5 Installing coolers, condensers and radiators
    5
  • Removing and installing engine
    6
  • 1 Removing and installing engine
    6
  • 1.1 Removing engine
    6
  • 1.2 Separating engine and gearbox
    15
  • 1.3 Securing engine on engine and gearbox support
    17
  • 1.4 Installing engine
    18
  • 2 Assembly mountings
    21
  • 2.1 Assembly overview - assembly mountings
    21
  • 2.2 Supporting engine in installation position
    26
  • 2.3 Removing and installing engine mountings
    29
  • 2.4 Removing and installing gearbox mounting
    31
  • 2.5 Removing and installing pendulum support
    32
  • Crankshaft group
    35
  • 1 Cylinder block (pulley end)
    35
  • 1.1 Assembly overview - poly V-belt drive
    35
  • 1.2 Assembly overview - Sealing flange, belt pulley end
    38
  • 1.3 Removing and installing poly V-belt
    39
  • 1.4 Removing and installing tensioner for poly V-belt
    42
  • 1.5 Removing and installing vibration damper
    42
  • 1.6 Removing and installing engine support
    43
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    47
  • 1.8 Removing and installing sealing flange on pulley end
    49
  • 2 Cylinder block, gearbox end
    52
  • 2.1 Assembly overview - cylinder block, gearbox end
    52
  • 2.2 Removing and installing flywheel
    53
  • 2.3 Removing and installing sealing flange on gearbox side
    54
  • 3 Crankshaft
    63
  • 3.1 Renewing needle bearing in crankshaft
    63
  • 3.2 Crankshaft dimensions
    64
  • 3.3 Measuring axial clearance of crankshaft
    64
  • 4 Pistons and conrods
    66
  • 4.1 Assembly overview - pistons and conrods
    66
  • 4.2 Separating new conrod
    68
  • 4.3 Removing and installing pistons
    68
  • 4.4 Removing and installing oil spray jets
    69
  • 4.5 Checking piston and cylinder bore
    70
  • 4.6 Checking radial clearance of conrods
    71
  • Cylinder head, valve gear
    72
  • 1 Toothed belt drive
    72
  • 1.1 Assembly overview - toothed belt cover
    72
  • 1.2 Assembly overview - toothed belt
    73
  • 1.3 Checking valve timing
    74
  • 1.4 Detaching toothed belt from camshaft
    80
  • 1.5 Removing and installing toothed belt
    94
  • 2 Cylinder head
    109
  • 2.1 Assembly overview - cylinder head
    109
  • 2.2 Assembly overview - camshaft housing
    111
  • 2.3 Removing and installing cylinder head
    112
  • 2.4 Removing and installing camshaft housing
    116
  • 2.5 Checking compression
    120
  • 3 Valve gear
    123
  • 3.1 Assembly overview - valve gear
    123
  • 3.2 Removing and installing camshaft control valve 1 N205 / N318
    124
  • 3.3 Removing and installing cam actuators
    125
  • 3.4 Removing and installing camshaft adjuster
    128
  • 3.5 Measuring axial play of camshaft
    129
  • 3.6 Removing and installing camshaft oil seal
    130
  • 3.7 Removing and installing valve stem seals
    135
  • 4 Inlet and exhaust valves
    144
  • 4.1 Checking valve guides
    144
  • 4.2 Checking valves
    144
  • 4.3 Valve dimensions
    145
  • Lubrication
    146
  • 1 Sump, oil pump
    146
  • 1.1 Assembly overview - sump, oil pump
    146
  • 1.2 Removing and installing oil level and oil temperature sender G266
    149
  • 1.3 Removing and installing lower part of sump
    149
  • 1.4 Removing and installing oil pump
    152
  • 1.5 Removing and installing upper part of sump
    153
  • 1.6 Engine oil
    156
  • 2 Engine oil cooler
    157
  • 2.1 Assembly overview - engine oil cooler
    157
  • 2.2 Removing and installing engine oil cooler
    157
  • 3 Crankcase breather
    159
  • 3.1 Assembly overview - crankcase breather system
    159
  • 3.2 Removing and installing oil separator
    160
  • 4 Oil filter, oil pressure switch
    162
  • 4.1 Assembly overview - oil filter/oil pressure switch
    162
  • 4.2 Removing and installing oil pressure switch F1
    163
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    164
  • 4.4 Removing and installing oil pressure regulating valve N428
    165
  • 4.5 Checking oil pressure
    166
  • Cooling
    169
  • 1 Cooling system, coolant
    169
  • 1.1 Coolant hose schematic diagram
    169
  • 1.2 Draining and filling coolant
    172
  • 1.3 Checking cooling system for leaks
    178
  • 2 Coolant pump, regulation of cooling system
    181
  • 2.1 Assembly overview - coolant pump, thermostat
    181
  • 2.2 Assembly overview - electric coolant pump
    183
  • 2.3 Assembly overview - coolant temperature sender
    185
  • 2.4 Removing and installing coolant pump
    186
  • 2.5 Removing and installing toothed belt pulley for coolant pump
    190
  • 2.6 Removing and installing thermostat
    194
  • 2.7 Removing and installing electric coolant pump
    197
  • 2.8 Removing and installing coolant temperature sender G62
    199
  • 3 Coolant pipes
    202
  • 3.1 Assembly overview - coolant pipes
    202
  • 3.2 Removing and installing coolant pipes
    202
  • 4 Radiator, radiator fan
    206
  • 4.1 Assembly overview - radiator/radiator fan
    206
  • 4.2 Assembly overview - radiator cowl and radiator fan
    208
  • 4.3 Removing and installing radiator
    210
  • 4.4 Removing and installing cooler for charge air cooling circuit
    213
  • 4.5 Removing and installing radiator cowling with radiator fan
    217
  • 4.6 Removing and installing radiator fan V7
    218
  • Turbocharging/supercharging
    220
  • 1 Turbocharger
    220
  • 1.1 Assembly overview - turbocharger
    220
  • 1.2 Removing and installing turbocharger
    222
  • 1.3 Removing and installing charge pressure positioner V465
    226
  • 2 Charge air system
    230
  • 2.1 Assembly overview - charge air system
    230
  • 2.2 Removing and installing charge pressure sender GX26
    232
  • 2.3 Removing and installing charge air cooler
    232
  • 2.4 Checking charge air system for leaks
    234
  • Mixture preparation - injection
    236
  • 1 Injection system
    236
  • 1.1 Overview of fitting locations - injection system
    236
  • 1.2 Releasing high pressure in fuel system
    239
  • 2 Air filter
    241
  • 2.1 Assembly overview - air filter housing
    241
  • 2.2 Removing and installing air filter housing
    242
  • 3 Intake manifold
    243
  • 3.1 Assembly overview - intake manifold
    243
  • 3.2 Removing and installing intake manifold
    245
  • 3.3 Removing and installing throttle valve module GX3
    247
  • 3.4 Cleaning throttle valve module GX3
    249
  • 4 Injectors
    250
  • 4.1 Assembly overview - fuel rail with injectors
    250
  • 4.2 Removing and installing fuel rail
    251
  • 4.3 Removing and installing injectors
    252
  • 4.4 Cleaning injectors
    256
  • 5 Senders and sensors
    258
  • 5.1 Removing and installing intake manifold sender GX9
    258
  • 5.2 Removing and installing fuel pressure sender G247
    258
  • 5.3 Checking fuel pressure sender G247
    259
  • 6 High-pressure pump
    263
  • 6.1 Assembly overview - high-pressure pump
    263
  • 6.2 Removing and installing high-pressure pump
    264
  • 6.3 Removing and installing high-pressure pipe
    265
  • 7 Lambda probe
    267
  • 7.1 Assembly overview - Lambda probe
    267
  • 7.2 Removing and installing Lambda probe
    268
  • 8 Engine control unit
    270
  • 8.1 Removing and installing engine control unit J623
    270
  • 8.2 Removing and installing engine control unit J623 with protective housing
    271
  • Exhaust system
    273
  • 1 Exhaust pipes, silencers
    273
  • 1.1 Assembly overview - silencers
    273
  • 1.2 Removing and installing silencer
    274
  • 1.3 Separating exhaust pipes, silencers
    275
  • 1.4 Aligning exhaust system free of stress
    276
  • 1.5 Checking exhaust system for leaks
    277
  • 2 Emission control
    278
  • 2.1 Assembly overview - emission control
    278
  • 2.2 Removing and installing catalytic converter
    279
  • Ignition system
    284
  • 1 Ignition system
    284
  • 1.1 Assembly overview - ignition system
    284
  • 1.2 Test data, spark plugs
    285
  • 1.3 Removing and installing ignition coils with output stage
    285
  • 1.4 Removing and installing knock sensor 1 G61
    287
  • 1.5 Removing and installing Hall sender
    288
  • 1.6 Removing and installing engine speed sender G28
    290
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Engine code CZEA
Category Reparaturanleitung

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