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  • Examplepage for repair manual 5-speed manual gearbox 0A4
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5-speed manual gearbox 0A4

For Polo

Original Volkswagen repair manual


16,26 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.439 KB

195 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual Polo 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    4
  • 3.3 Calculation of gear ratios
    4
  • 4 Overview - power transmission
    5
  • 5 Electrical components
    7
  • 5.1 Overview of fitting locations - electrical components
    7
  • 6 Repair instructions
    8
  • 6.1 General repair instructions
    8
  • Clutch
    11
  • 1 Clutch operation
    11
  • 1.1 Overview of fitting locations – clutch mechanism
    11
  • 1.2 Assembly overview - pedal cluster
    13
  • 1.3 Assembly overview - clutch hydraulics
    15
  • 1.4 Assembly overview - clutch release mechanism
    18
  • 1.5 Removing and installing bearing bush
    19
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    19
  • 1.7 Removing and installing clutch position sender G476
    20
  • 1.8 Removing and installing over-centre spring
    21
  • 1.9 Removing and installing extension spring
    23
  • 1.10 Removing and installing clutch pedal
    23
  • 1.11 Removing and installing mounting bracket
    25
  • 1.12 Removing and installing clutch master cylinder
    29
  • 1.13 Removing and installing clutch slave cylinder
    30
  • 1.14 Removing and installing lines for clutch mechanism
    33
  • 1.15 Bleeding clutch mechanism
    35
  • 1.16 Repairing clutch release mechanism
    36
  • 2 Clutch
    38
  • 2.1 Assembly overview - clutch
    38
  • 2.2 Removing and installing clutch
    41
  • Controls, housing
    53
  • 1 Selector mechanism
    53
  • 1.1 Installation position - selector mechanism
    53
  • 1.2 Assembly overview - gear knob and cover
    55
  • 1.3 Assembly overview - selector mechanism
    56
  • 1.4 Removing and installing gear knob
    57
  • 1.5 Removing and installing selector mechanism
    59
  • 1.6 Repairing selector mechanism
    62
  • 1.7 Adjusting selector mechanism
    64
  • 1.8 Checking selector mechanism
    67
  • 2 Removing and installing gearbox
    68
  • 2.1 Removing gearbox
    68
  • 2.2 Install gearbox
    78
  • 2.3 Specified torques for gearbox
    84
  • 3 Assembly mountings
    85
  • 3.1 Assembly overview - assembly mountings
    85
  • 4 Transporting gearbox
    87
  • 5 Gear oil
    88
  • 5.1 Checking gear oil level
    88
  • 5.2 Draining and filling gear oil
    88
  • 6 Installing to engine and gearbox support
    91
  • 7 Dismantling and assembling gearbox
    92
  • 7.1 Schematic overview - gearbox
    92
  • 7.2 Assembly overview - gearbox
    94
  • 7.3 Assembly overview - cover for gearbox housing and 5th gear
    95
  • 7.4 Assembly overview - gearbox housing and selector mechanism
    97
  • 7.5 Assembly overview - selector unit
    98
  • 7.6 Assembly overview - shafts, differential, selector mechanism
    99
  • 7.7 Assembly overview - selector forks
    100
  • 7.8 Removing and installing selector unit with gearbox installed
    101
  • 7.9 Repairing selector unit
    103
  • 7.10 Renewing oil seal for selector shaft
    104
  • 7.11 Repairing selector forks
    105
  • 7.12 Removing cover for gearbox housing and 5th gear
    109
  • 7.13 Dismantling and assembling gearbox
    115
  • 7.14 Installing cover for gearbox housing and 5th gear
    126
  • 8 Gearbox housing, clutch housing
    130
  • 8.1 Assembly overview - gearbox housing and clutch housing
    130
  • 8.2 Repairing gearbox housing
    132
  • 8.3 Repairing clutch housing
    137
  • Gears, shafts
    139
  • 1 Input shaft
    139
  • 1.1 Assembly overview - input shaft
    139
  • 1.2 Dismantling and assembling input shaft
    141
  • 1.3 Adjusting input shaft
    146
  • 1.4 Renewing input shaft seal
    151
  • 2 Output shaft
    153
  • 2.1 Assembly overview - output shaft
    153
  • 2.2 Dismantling and assembling output shaft
    156
  • 2.3 Adjusting output shaft
    166
  • 3 Reverse shaft
    170
  • 3.1 Assembly overview - reverse shaft
    170
  • 3.2 Dismantling and assembling reverse shaft
    171
  • Final drive - differential
    174
  • 1 Oil seals
    174
  • 1.1 Overview of fitting locations - seals
    174
  • 1.2 Renewing left oil seal
    175
  • 1.3 Renewing right oil seal
    177
  • 2 Differential
    181
  • 2.1 Assembly overview - differential
    181
  • 2.2 Dismantling and assembling differential
    182
  • 2.3 Adjusting differential
    187
  • 3 Adjustment overview
    191
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
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