THE CAR REPAIR SHOP
0
Home » Manuals » 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)

4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)

For Polo

Original Volkswagen repair manual


31,38 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

48.776 KB

421 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Intake manifold and Lambda probe. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Polo 4-cyl. direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on ignition system
    2
  • 1.5 Safety precautions when working on the cooling system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and attachment of lines
    6
  • 3.5 Fitting radiator and condensers
    7
  • 3.6 Checking vacuum system
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    25
  • 1.3 Securing engine on engine and gearbox support
    30
  • 1.4 Installing engine
    33
  • 2 Assembly mountings
    36
  • 2.1 Assembly overview - assembly mountings
    36
  • 2.2 Removing and installing engine mounting
    38
  • 2.3 Removing and installing gearbox mounting
    40
  • 2.4 Removing and installing pendulum support
    43
  • 2.5 Supporting engine in installation position
    46
  • 3 Engine cover panel
    51
  • 3.1 Removing and installing engine cover
    51
  • Crankshaft group
    52
  • 1 Cylinder block (pulley end)
    52
  • 1.1 Assembly overview - cylinder block (pulley end)
    52
  • 1.2 Removing and installing poly-V belt
    55
  • 1.3 Removing and installing tensioner for poly V-belt
    56
  • 1.4 Removing and installing vibration damper
    57
  • 1.5 Removing and installing bracket for ancillaries
    64
  • 1.6 Renewing seal for vibration damper
    67
  • 1.7 Removing and installing engine support
    70
  • 2 Cylinder block, gearbox end
    72
  • 2.1 Assembly overview - cylinder block, gearbox end
    72
  • 2.2 Removing and installing flywheel
    73
  • 2.3 Removing and installing sealing flange on gearbox side
    75
  • 3 Crankshaft
    80
  • 3.1 Assembly overview - crankshaft
    80
  • 3.2 Crankshaft dimensions
    82
  • 3.3 Allocation of main bearing shells
    82
  • 3.4 Renewing needle bearing in crankshaft
    84
  • 3.5 Measuring axial clearance of crankshaft
    86
  • 3.6 Measuring radial clearance of crankshaft
    87
  • 3.7 Removing and installing sender wheel
    88
  • 4 Balancer shaft
    90
  • 4.1 Assembly overview - balance shaft
    90
  • 4.2 Removing and installing balance shaft
    91
  • 4.3 Renewing oil seal for balance shaft (inlet side)
    96
  • 5 Pistons and conrods
    98
  • 5.1 Assembly overview - pistons and conrods
    98
  • 5.2 Removing and installing pistons
    102
  • 5.3 Removing and installing oil spray jets
    104
  • 5.4 Checking pistons and cylinder bores
    105
  • 5.5 Separating new conrod
    108
  • 5.6 Checking radial clearance of conrods
    108
  • Cylinder head, valve gear
    110
  • 1 Cylinder head
    110
  • 1.1 Assembly overview - cylinder head
    110
  • 1.2 Removing and installing cylinder head
    113
  • 1.3 Removing and installing vacuum pump
    120
  • 1.4 Checking compression
    122
  • 2 Cover for timing chain
    125
  • 2.1 Assembly overview - cover for timing chain
    125
  • 2.3 Removing and installing timing chain cover
    127
  • 3 Chain drive
    134
  • 3.1 Assembly overview - camshaft timing chains
    134
  • 3.2 Removing and installing camshaft timing chain
    137
  • 3.3 Assembly overview - drive chain for balance shaft
    153
  • 3.4 Removing and installing drive chain for balance shaft
    156
  • 3.5 Checking timing chain
    156
  • 3.6 Checking valve timing
    157
  • 4 Valve gear
    160
  • 4.1 Assembly overview - valve gear
    160
  • 4.2 Removing and installing camshaft
    165
  • 4.3 Installing ball for sliding piece
    182
  • 4.4 Removing and installing valve stem seals
    183
  • 5 Inlet and exhaust valves
    194
  • 5.1 Checking valve guides
    194
  • 5.2 Checking valves
    195
  • 5.3 Valve dimensions
    195
  • Lubrication
    196
  • 1 Sump, oil pump
    196
  • 1.1 Assembly overview - sump/oil pump
    196
  • 1.2 Removing and installing oil level and oil temperature sender G266
    199
  • 1.3 Removing and installing lower part of sump
    200
  • 1.4 Removing and installing oil pump
    206
  • 1.5 Removing and installing upper part of sump
    209
  • 1.6 Engine oil:
    215
  • 2 Engine oil cooler
    216
  • 2.1 Assembly overview - engine oil cooler
    216
  • 2.2 Removing and installing engine oil cooler
    216
  • 2.3 Removing and installing mechanical switching valve
    218
  • 3 Crankcase ventilation
    219
  • 3.1 Assembly overview - crankcase breather system
    219
  • 3.2 Removing and installing oil separator
    220
  • 4 Oil filter, oil pressure switch
    221
  • 4.1 Assembly overview - oil filter
    221
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    221
  • 4.3 Removing and installing piston cooling jet control valve N522
    223
  • 4.4 Removing and installing oil pressure regulating valve N428
    223
  • 4.5 Removing and installing oil pressure switch
    225
  • 4.6 Checking oil pressure
    229
  • Cooling
    234
  • 1 Cooling system/coolant
    234
  • 1.1 Connection diagram - coolant hoses
    234
  • 1.2 Draining and adding coolant
    237
  • 1.3 Checking cooling system for leaks
    245
  • 1.4 Flushing cooling system
    248
  • 2 Coolant pump, regulation of cooling system
    272
  • 2.1 Assembly overview - coolant pump, thermostat
    272
  • 2.2 Assembly overview - electric coolant pump
    274
  • 2.3 Assembly overview - coolant temperature sender
    276
  • 2.4 Removing and installing toothed belt for coolant pump
    277
  • 2.5 Removing and installing coolant pump
    280
  • 2.6 Removing and installing auxiliary pump for heating V488
    284
  • 2.7 Removing and installing coolant shut-off valve N82
    288
  • 2.8 Removing and installing coolant valve for gearbox N488, vehicles with dual clutch gearbox
    290
  • 2.9 Removing and installing actuator for engine temperature regulation N493
    292
  • 2.10 Removing and installing coolant temperature sender G62
    294
  • 2.11 Removing and installing radiator outlet coolant temperature sender G83
    296
  • 3 Coolant pipes
    298
  • 3.1 Assembly overview - coolant pipes
    298
  • 3.2 Removing and installing front coolant pipe
    298
  • 3.3 Removing and installing upper coolant pipes
    300
  • 4 Radiator, radiator fan
    303
  • 4.1 Assembly overview - radiator/radiator fan
    303
  • 4.2 Removing and installing radiator
    304
  • 4.3 Removing and installing radiator cowl with radiator fan
    308
  • 4.4 Removing and installing radiator fan
    312
  • Turbocharging/supercharging
    313
  • 1 Turbocharger
    313
  • 1.1 Assembly overview - turbocharger
    313
  • 1.2 Removing and installing turbocharger
    317
  • 1.3 Removing and installing charge pressure positioner V465
    321
  • 1.4 Adjusting charge pressure positioner V465
    322
  • 2 Charge air system
    325
  • 2.1 Assembly overview - charge air system
    325
  • 2.2 Assembly overview - charge-air hose connections
    327
  • 2.3 Removing and installing charge air cooler
    329
  • 2.4 Removing and installing charge pressure sender G31
    330
  • 2.5 Checking charge air system for leaks
    331
  • Mixture preparation - injection
    334
  • 1 Injection system
    334
  • 1.1 Overview of fitting locations - injection system
    334
  • 2 Injectors
    343
  • 2.1 Assembly overview - fuel rail with injectors
    343
  • 2.2 Removing and installing fuel rail
    345
  • 2.3 Removing and installing injectors
    346
  • 2.4 Renewing seals on injectors
    352
  • 2.5 Cleaning injectors
    355
  • 3 Air filter
    357
  • 3.1 Assembly overview - air filter housing
    357
  • 3.2 Removing and installing air filter housing
    358
  • 4 Intake manifold
    359
  • 4.1 Assembly overview – intake manifold
    359
  • 4.2 Removing and installing intake manifold
    361
  • 4.3 Removing and installing throttle valve module GX3
    367
  • 4.4 Cleaning throttle valve module
    369
  • 5 Senders and sensors
    371
  • 5.2 Removing and installing fuel pressure sender G247
    373
  • 5.3 Checking fuel pressure sender G247
    376
  • 5.4 Removing and installing fuel pressure sender for low-pressure G410
    379
  • 5.5 Removing and installing intake manifold sender GX9
    380
  • 6 Engine control unit
    381
  • 6.1 Removing and installing engine control unit J623
    381
  • 7 High-pressure pump
    383
  • 7.1 Assembly overview - high-pressure pump
    383
  • 7.2 Removing and installing high-pressure pump
    385
  • 7.3 Removing and installing high-pressure pipe
    389
  • 8 Lambda probe
    393
  • 8.1 Assembly overview - Lambda probe
    393
  • 8.2 Removing and installing Lambda probe
    394
  • Exhaust system
    397
  • 1 Exhaust pipes and silencers
    397
  • 1.1 Assembly overview – silencers
    397
  • 1.2 Separating exhaust pipes from silencers
    398
  • 1.3 Aligning exhaust system free of stress
    399
  • 1.4 Checking exhaust system for leaks
    400
  • 2 Emission control
    401
  • 2.1 Assembly overview – emission control
    401
  • 2.2 Removing and installing catalytic converter
    403
  • Ignition system
    408
  • 1 Ignition system
    408
  • 1.1 Assembly overview - ignition system
    408
  • 1.2 Test data, spark plugs
    410
  • 1.3 Removing and installing ignition coils with output stage
    410
  • 1.4 Removing and installing knock sensor 1 G61
    413
  • 1.5 Removing and installing Hall sender
    414
  • 1.6 Removing and installing engine speed sender G28
    415
Manufacturer's designation 4-cyl. direct injection engine (1.8 l, 4 V, EA 888 Gen III, turbocharger, chain drive)
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Engine code DAJB
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

5-speed manual gearbox 0A4

Examplepage for repair manual 5-speed manual gearbox 0A4

For Polo (2014)

16,26 € Details

6-speed manual gearboxes 02U and 0DQ

Examplepage for repair manual 6-speed manual gearboxes 02U and 0DQ

For Polo (2014)

14,95 € Details

4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

For Polo (2014)

23,50 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Polo (2014)

19,37 € Details

Wheels and Tyres Guide

Examplepage for repair manual Wheels and Tyres Guide

For Polo (2014)

5,73 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For Polo (2014)

22,81 € Details

General body repairs, exterior

Examplepage for repair manual General body repairs, exterior

For Polo (2014)

36,46 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For Polo (2014)

17,35 € Details

3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)

Examplepage for repair manual 3-cylinder common rail engine (1.4 l, 4V, turbocharger, EA 288)

For Polo (2014)

31,32 € Details

4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)

Examplepage for repair manual 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)

For Polo (2014)

22,95 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 1K0122101CK Schlauch

1K0122101CK

Schlauch

59,19 €

Details
car part D177500A1 Glasprimer

D177500A1

Glasprimer

67,19 €

Details
car part 8W0807611A Schlieteil

8W0807611A

Schlieteil

63,02 €

Details
car part ASE44202100000 Adapter

ASE44202100000

Adapter

11,14 €

Details
car part 8D0804813E Verstaerk.

8D0804813E

Verstaerk.

45,78 €

Details

4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

Examplepage for repair manual 4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

For Industriemotoren - Industrial Engines ()

8,15 € Details

4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

Examplepage for repair manual 4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

For Typ 2 / Typ 2 7-9-Sitzer / Typ 2 Doppelkabine / Typ 2 Pritsche (1968 - 2007) / MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN (1980 - 1999)

8,15 € Details

Kommunikation

Examplepage for repair manual Kommunikation

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

6,46 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts