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Electrical system

For Polo

Original Volkswagen repair manual


23,29 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

20.904 KB

294 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Jump start point, Cruise control system (CCS), Dash panel insert, Horn, Headlight washer system, Washer fluid lines, Fog lights, Lights in exterior mirror, Steering column switch module, Parking aid, Anti-theft alarm, Relay carriers, fuse holders, electronics boxes, Connectors, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Polo Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 Repair notes
    4
  • 2.1 Contact corrosion
    4
  • 2.2 Routing and attachment of lines
    4
  • 3 Battery
    5
  • 3.1 Types of battery
    5
  • 3.2 Battery - general notes
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Assembly overview - battery
    6
  • 1.2 Assembly overview - battery isolator
    9
  • 1.3 Removing and installing battery
    10
  • 1.4 Disconnecting and connecting battery
    15
  • 1.5 Removing and installing battery tray
    18
  • 1.6 Checking battery
    21
  • 1.7 Charging battery
    21
  • 1.8 Removing and installing earth wire with battery monitor control unit J367
    22
  • 1.9 Removing and installing battery isolator
    23
  • 1.10 Adapting battery monitor control unit J367
    24
  • 2 Jump start point
    25
  • 2.1 Assembly overview - jump-start terminal
    25
  • 2.2 Removing and installing jump starting point
    25
  • 3 Alternator
    27
  • 3.1 Assembly overview - alternator
    27
  • 3.2 Removing and installing alternator
    30
  • 3.3 Checking alternator
    42
  • 3.4 Checking poly V-belt
    42
  • 3.5 Removing and installing poly V-belt pulley
    42
  • 3.6 Removing and installing voltage regulator C1
    50
  • 4 Starter motor
    55
  • 4.1 Assembly overview – starter
    55
  • 4.2 Removing and installing starter
    62
  • 4.3 Checking starter
    70
  • 5 Cruise control system (CCS)
    71
  • 6 Start/stop system
    72
  • 6.1 General description - start/stop system
    72
  • 7 Adaptive cruise control
    73
  • 7.1 Overview of fitting locations - adaptive cruise control
    73
  • 7.2 Removing and installing adaptive cruise control unit J428
    74
  • 7.3 Removing and installing trim for radar sensor
    77
  • 7.4 Calibrating adaptive cruise control
    77
  • Gauges, instruments
    79
  • 1 Dash panel insert
    79
  • 1.1 Assembly overview - dash panel insert
    79
  • 1.2 Removing and installing dash panel insert KX2
    79
  • 2 Horn
    82
  • 2.1 Assembly overview - horn
    82
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    83
  • Windscreen wash/wipe system
    85
  • 1 Windscreen wiper system
    85
  • 1.1 Assembly overview - windscreen wiper system
    85
  • 1.2 Moving wipers to service position
    86
  • 1.3 Removing and installing wiper blade
    87
  • 1.4 Removing and installing wiper arms
    88
  • 1.5 Adjusting wiper arms
    89
  • 1.6 Removing and installing wiper motor V
    90
  • 1.7 Renewing wiper motor
    92
  • 1.8 Removing and installing rain and light sensor
    94
  • 2 Windscreen washer system
    97
  • 2.1 Assembly overview - windscreen washer system
    97
  • 2.2 Removing and installing washer fluid reservoir
    98
  • 2.3 Removing and installing windscreen washer fluid level sender G33
    100
  • 2.4 Removing and installing windscreen and rear window washer pump V59
    101
  • 2.5 Removing and installing washer jets
    101
  • 2.6 Adjusting spray jets
    102
  • 3 Rear window wiper system
    103
  • 3.1 Assembly overview - rear window wiper system
    103
  • 3.2 Removing and installing wiper blade
    104
  • 3.3 Removing and installing wiper arm
    104
  • 3.4 Adjusting wiper arm
    105
  • 3.5 Removing and installing rear window wiper motor V12
    106
  • 4 Rear window washer system
    108
  • 4.1 Assembly overview - rear window washer system
    108
  • 4.2 Removing and installing washer fluid reservoir
    109
  • 4.3 Removing and installing rear window washer pump
    109
  • 4.4 Removing and installing spray jet
    109
  • 4.5 Adjusting spray jet
    110
  • 5 Headlight washer system
    111
  • 5.1 Assembly overview - headlight washer system
    111
  • 5.2 Removing and installing washer fluid reservoir
    112
  • 5.3 Removing and installing headlight washer system pump V11
    112
  • 5.4 Removing and installing washer jets
    113
  • 5.5 Adjusting spray jets
    113
  • 5.6 Removing and installing pop-up cylinder
    113
  • 6 Washer fluid lines
    116
  • 6.1 Repairing washer fluid lines
    116
  • Lights, bulbs, switches - exterior
    117
  • 1 Headlights
    118
  • 1.1 Assembly overview - headlight
    118
  • 1.2 Removing and installing headlight
    125
  • 1.3 Adjusting headlights
    127
  • 1.4 Adjusting headlight installation position
    127
  • 1.5 Removing and installing front turn signal bulb M5 / M7
    128
  • 1.6 Installing repair kit for headlight housing
    133
  • 1.7 Converting headlights from driving on right to driving on left
    134
  • 1.8 Converting headlights from driving on left to driving on right
    139
  • 1.9 Removing and installing headlight range control motor V48 / V49
    144
  • 1.10 Removing and installing headlight dipped beam bulb M29 / M31
    152
  • 1.11 Removing and installing headlight main beam bulb M30 / M32
    156
  • 1.12 Removing and installing gas discharge bulb L13 / L14
    161
  • 1.13 Removing and installing side light bulb M1 / M3
    162
  • 1.14 Removing and installing daytime running light bulb L174 / L175
    166
  • 1.15 Removing and installing headlight screen adjustment solenoid N395 / N396
    166
  • 1.16 Removing and installing bulbs for cornering light M51 / M52
    167
  • 1.17 Removing and installing headlight starter for gas discharge light J426 / J427
    168
  • 1.18 Removing and installing LED modules for daytime running light and side light L176 / L177
    169
  • 1.19 Removing and installing starter unit for gas discharge bulb
    169
  • 1.20 Removing and installing output module 1 for LED headlight A27 / A31
    170
  • 1.21 Removing and installing control unit for daytime running light and side light J860 / J861
    171
  • 2 Fog lights
    172
  • 2.1 Assembly overview - fog lights
    172
  • 2.2 Removing and installing fog light
    174
  • 2.3 Removing and installing fog light bulb L22 / L23
    179
  • 2.4 Adjusting fog lights
    180
  • 3 Daytime running light
    181
  • 3.1 Assembly overview - daytime running lights
    181
  • 3.2 Removing and installing daytime running light bulb L174 / L175
    182
  • 4 Lights in exterior mirror
    184
  • 4.1 Assembly overview - lights in exterior mirror
    184
  • 4.2 Removing and installing turn signal
    185
  • 4.3 Removing and installing turn signal repeater bulb L131 / L132
    185
  • 5 Tail lights
    186
  • 5.1 Assembly overview - tail lights in body
    186
  • 5.2 Removing and installing bulb carrier
    186
  • 5.3 Removing and installing tail light cluster
    187
  • 6 High-level brake light
    189
  • 6.1 Assembly overview - high-level brake light
    189
  • 6.2 Removing and installing high-level brake light
    190
  • 6.3 Removing and installing bulb for high-level brake light M25
    192
  • 7 Number plate light
    193
  • 7.1 Removing and installing number plate light X4 / X5
    193
  • 7.2 Removing and installing bulb for number plate light X4 / X5
    194
  • 8 Steering column switch module
    195
  • 8.1 Assembly overview - steering column switch module
    195
  • 8.3 Removing and installing steering column combination switch E595
    198
  • 8.4 Removing and installing turn signal switch E2
    200
  • 8.5 Removing and installing cruise control system switch E45
    200
  • 8.6 Removing and installing intermittent wiper switch E22
    201
  • 8.7 Removing and installing ignition/starter switch D
    201
  • 8.8 Removing and installing lock cylinder
    202
  • 8.9 Removing and installing steering lock housing
    204
  • 8.10 Removing and installing ignition key withdrawal lock solenoid N376
    206
  • 9 Parking aid
    207
  • 9.1 Assembly overview – parking aid
    207
  • 9.2 Removing and installing parking aid control unit J446
    208
  • 9.3 Removing and installing front parking aid warning buzzer H22
    209
  • 9.4 Removing and installing rear parking aid warning buzzer H15
    209
  • 9.5 Removing and installing front parking aid senders
    210
  • 9.6 Removing and installing rear parking aid senders
    211
  • 10 Automatic headlight range control
    213
  • 10.1 Assembly overview - automatic headlight range control
    213
  • 10.2 Removing and installing headlight range control unit J431
    213
  • 11 Towing bracket
    215
  • 11.1 Assembly overview - towing bracket socket
    215
  • 11.2 Removing and installing trailer detector control unit J345
    215
  • Lights, bulbs, switches - interior
    217
  • 1 Lights
    217
  • 1.1 Overview of fitting locations - lights in dash panel
    217
  • 1.2 Overview of fitting locations - lights in front doors
    219
  • 1.3 Overview of fitting locations - lights in centre console
    220
  • 1.4 Overview of fitting locations - lights in luggage compartment
    221
  • 1.5 Overview of fitting locations - lights in roof trim
    222
  • 1.6 Removing and installing footwell light W9 / W10
    222
  • 1.7 Removing and installing footwell light bulb W9 / W10
    223
  • 1.8 Removing and installing Central locking SAFELOCK function warning lamp K133
    224
  • 1.9 Removing and installing selector lever position display Y6
    225
  • 1.10 Removing and installing right luggage compartment light W35
    225
  • 1.11 Removing and installing bulb for right luggage compartment light W35
    226
  • 1.12 Removing and installing illuminated vanity mirror W20 / W14
    227
  • 1.13 Removing and installing bulb for illuminated vanity mirror W20 / W14
    228
  • 1.14 Removing and installing front interior light WX1
    229
  • 1.15 Removing and installing bulb for front interior light W13 / W15 / W19
    232
  • 1.16 Removing and installing rear interior light WX2
    235
  • 1.17 Removing and installing bulb for rear centre reading light W44
    236
  • 2 Controls
    239
  • 2.1 Overview of fitting locations - controls in dash panel
    240
  • 2.2 Overview of fitting locations - controls in front doors
    241
  • 2.3 Overview of fitting locations - controls in rear doors
    242
  • 2.4 Overview of fitting locations - controls in luggage compartment
    243
  • 2.5 Overview of fitting locations - controls in roof trim
    244
  • 2.6 Removing and installing rotary light switch EX1
    244
  • 2.7 Removing and installing regulator for switch and instrument illumination E20
    245
  • 2.8 Removing and installing headlight range control regulator E102
    246
  • 2.9 Removing and installing heated seat regulator E94 / E95
    246
  • 2.10 Removing and installing TCS and ESP button E256
    247
  • 2.11 Removing and installing Start/Stop operation button E693
    247
  • 2.12 Heated rear window button E230
    247
  • 2.13 Removing and installing hazard warning light button E229
    248
  • 2.15 Removing and installing parking aid button E266
    248
  • 2.16 Removing and installing driving mode selection button E735
    249
  • 2.17 Removing and installing buttons in dash panel
    249
  • 2.18 Removing and installing operating unit for window regulator in driver door E512
    251
  • 2.19 Removing and installing window regulator switch in front passenger door E107
    252
  • 2.20 Removing and installing mirror adjustment switch E43
    252
  • 2.21 Removing and installing driver side interior locking button for central locking system E308
    253
  • 2.22 Removing and installing door contact switch F2 / F3
    253
  • 2.23 Removing and installing rear door contact switches F10 / F11
    254
  • 2.24 Removing and installing rear lid contact switch for anti-theft alarm F123
    254
  • 2.25 Removing and installing rear window regulator switch in door E52 / E54
    254
  • 2.26 Removing and installing vanity mirror contact switch F147 / F148
    255
  • 3 Further lights and controls in vehicle interior
    256
  • 3.1 Overview of fitting locations - further lights and controls in vehicle interior
    256
  • 3.2 Removing and installing sunroof button E325
    256
  • 3.3 Removing and installing tyre pressure monitor display button E492
    257
  • 4 Anti-theft alarm
    258
  • 4.1 Assembly overview - interior monitor
    258
  • 4.2 Removing and installing alarm horn H12
    258
  • 4.3 Activating and deactivating anti-theft alarm
    260
  • 4.4 Removing and installing anti-theft alarm sensor G578
    260
  • 5 Immobiliser
    263
  • 5.1 Removing and installing immobilizer control unit J362
    263
  • 5.2 Removing and installing immobiliser reader coil D2
    263
  • 6 Cigarette lighter, socket
    264
  • 6.1 Removing and installing cigarette lighter U1
    264
  • 6.2 Removing and installing 12 V socket
    264
  • Wiring
    265
  • 1 Relay carriers, fuse holders, electronics boxes
    265
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    265
  • 1.2 Removing and installing electronics box (E-box)
    267
  • 1.3 Removing and installing bracket for electronics box
    270
  • 1.4 Removing and installing fuse holder C SC
    272
  • 1.5 Removing and installing relay and fuse carrier 1 SR1
    274
  • 2 Control units
    277
  • 2.1 Overview of fitting locations - control units
    277
  • 2.2 Removing and installing onboard supply control unit J519
    278
  • 2.3 Removing and installing data bus diagnostic interface J533
    279
  • 3 Connectors
    280
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    280
  • 4 Releasing and dismantling connector housings
    281
  • 5 Repairing aerial wires
    282
  • 6 Fibre optic cables
    283
  • 7 Vehicle diagnosis, testing and information systems
    284
  • 8 Driving sound and engine sound
    285
  • 8.1 Overview of fitting locations - driving sound and engine sound
    285
  • 8.2 Removing and installing engine sound generator control unit J943
    286
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Category Reparaturanleitung

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