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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering
  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Polo

Original Volkswagen repair manual


19,37 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.284 KB

238 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Electronically controlled damping system, Vehicle level sender, Vibration due to wheels/tyres - causes and rectification, Adaptive cruise control and Sensors. Show more
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Repair manual Polo Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Evaluating accident vehicles
    1
  • 1.1 Checklist for evaluating running gear on accident vehicles
    1
  • 2 Safety information
    3
  • 2.1 Safety measures when working on vehicles with a start/stop system
    3
  • 2.2 Safety precautions when working on subframe
    3
  • 3 Repair instructions
    4
  • 3.1 Steering rack
    4
  • 3.2 Gaskets and seals
    4
  • 3.3 Nuts and bolts
    4
  • 3.4 Repairing damaged threads in longitudinal member (subframe to body)
    4
  • 3.5 Electrical components
    5
  • 3.6 Raising suspension to unladen position (vehicles with coil springs)
    5
  • Front suspension
    10
  • 1 Front axle
    10
  • 1.1 Overview - front axle
    10
  • 2 Subframe
    11
  • 2.1 Assembly overview - subframe
    11
  • 2.2 Fixing position of subframe
    13
  • 2.3 Removing and installing subframe without steering rack
    15
  • 2.4 Removing and installing subframe with steering rack
    17
  • 2.5 Removing and installing anti-roll bar
    19
  • 2.6 Renewing anti-roll bar bushes
    21
  • 3 Suspension strut, upper suspension link
    24
  • 3.1 Assembly overview - suspension strut, upper suspension link
    24
  • 3.2 Removing and installing suspension strut
    27
  • 3.3 Repairing suspension strut
    41
  • 4 Lower suspension link, swivel joint
    45
  • 4.1 Removing and installing lower suspension link
    45
  • 4.2 Checking swivel joint
    50
  • 4.3 Removing and installing swivel joint
    50
  • 4.4 Renewing front bonded rubber bush for lower suspension link
    53
  • 4.5 Renewing rear bonded rubber bush for lower suspension link
    56
  • 5 Wheel bearing
    59
  • 5.1 Assembly overview - wheel bearing
    59
  • 5.2 Removing and installing wheel bearing housing
    60
  • 5.3 Removing and installing wheel bearing unit
    62
  • 6 Drive shaft
    71
  • 6.1 Overview - drive shaft
    71
  • 6.2 Assembly overview - drive shaft
    72
  • 6.3 Removing and installing drive shaft
    80
  • 6.4 Removing and installing joint body
    92
  • 6.5 Removing and installing drive shaft heat shield
    96
  • 6.6 Dismantling and assembling drive shaft
    96
  • 6.7 Checking outer constant velocity joint
    118
  • 6.8 Checking inner constant velocity joint
    119
  • Rear suspension
    121
  • 1 Rear axle
    121
  • 1.1 Overview - rear axle
    121
  • 1.2 Removing and installing rear axle
    123
  • 2 Axle beam
    127
  • 2.1 Assembly overview - axle beam
    127
  • 2.2 Renewing bonded rubber bush for axle beam
    131
  • 3 Suspension strut, shock absorber, spring
    137
  • 3.1 Assembly overview - suspension strut, shock absorber, spring
    137
  • 3.2 Removing and installing shock absorbers
    139
  • 3.3 Repairing shock absorber
    142
  • 3.4 Removing and installing spring
    146
  • 4 Wheel bearing assembly, trailing arm
    149
  • 4.1 Assembly overview - wheel bearing
    149
  • 4.2 Removing and installing wheel bearing unit
    151
  • Self-levelling suspension
    155
  • 1 Electronically controlled damping system
    155
  • 1.1 Assembly overview - electronically controlled damping system
    155
  • 1.2 Removing and installing electronically controlled damping control unit J250
    155
  • 2 Vehicle level sender
    157
  • 2.1 Assembly overview - rear vehicle level senders
    157
  • 2.2 Removing and installing rear vehicle level senders G76 / G77
    157
  • Wheels, tyres, vehicle geometry
    159
  • 1 Wheels, tyres
    159
  • 1.1 Pressing tyre off wheel rim
    159
  • 1.2 Removing tyre from wheel
    159
  • 1.3 Mounting tyre
    160
  • 1.4 Wheel change
    160
  • 1.5 Specified torques for wheel bolts
    164
  • 1.6 Tyre sealant
    164
  • 1.7 Tyre sealant disposal
    164
  • 1.8 Models with breakdown set
    164
  • 2 Tyre pressure monitoring system
    165
  • 2.1 System description - tyre pressure monitoring system
    165
  • 3 Wheel alignment
    167
  • 3.1 Notes for wheel alignment
    167
  • 3.2 Conditions for testing
    167
  • 3.3 Test preparations
    168
  • 3.4 Specifications for wheel alignment
    170
  • 3.5 Wheel alignment procedure
    172
  • 3.6 Necessity of wheel alignment
    173
  • 3.7 Vehicle data sticker
    174
  • 3.8 Adjusting camber at front wheels
    174
  • 3.9 Adjusting camber on rear axle
    175
  • 3.10 Adjusting toe at rear axle
    176
  • 3.11 Adjusting front axle toe
    176
  • 3.12 Checking maximum wheel lock
    176
  • 4 Vibration due to wheels/tyres - causes and rectification
    178
  • 4.1 Causes of rough running
    178
  • 4.2 Conducting a road test before balancing wheels
    178
  • 4.3 Balancing wheel
    179
  • 4.4 Vibration control system
    183
  • 4.5 Checking radial and lateral runout of wheels and tyres
    183
  • 4.6 Checking radial and lateral run-out on wheel rim
    184
  • 4.7 Matching wheels and tyres
    185
  • 4.8 Determining flat spots on tyres
    186
  • 5 Adaptive cruise control
    188
  • 5.1 Calibrating adaptive cruise control
    188
  • Steering
    194
  • 1 Steering wheel
    194
  • 1.1 Assembly overview - steering wheel
    194
  • 1.2 Removing and installing steering wheel
    194
  • 2 Steering column
    197
  • 2.1 Assembly overview - steering column
    197
  • 2.2 Removing and installing steering column
    198
  • 2.3 Handling and transporting steering column
    207
  • 2.4 Removing and installing intermediate steering shaft
    209
  • 2.5 Repairing steering column
    210
  • 2.6 Removing and installing power steering control unit J500
    211
  • 3 Steering rack
    221
  • 3.1 Assembly overview - steering rack
    221
  • 3.2 Removing and installing steering rack
    222
  • 3.3 Repairing steering rack
    225
  • 3.4 Removing and installing track rod
    227
  • 3.5 Removing and installing track rod ball joint
    230
  • 3.6 Adjusting steering rack
    231
  • 4 Sensors
    232
  • 4.1 Removing and installing steering angle sender G85
    232
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Category Reparaturanleitung

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