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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Polo A05

Original Volkswagen repair manual


18,44 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.867 KB

225 Sites

Detailed technical data

Immediately readable

This repair manual contains: Evaluating accident vehicles, Repairing front wheel suspension, Assembly overview - suspension strut, Removing and fitting tyres with run-flat properties to wheel rims, Tyre pressure monitor display, Wheel alignment, Instructions for changing or fitting wheels, Steering column CEPS (for South Africa only), Electro-hydraulic power steering and Motor/pump unit. Show more
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Repair manual Polo A05 Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Evaluating accident vehicles
    4
  • 2 Repairing front wheel suspension
    5
  • 2.1 Overview - front axle
    5
  • 2.2 Raising wheel suspension to unladen position
    6
  • 3 Subframe, anti-roll bar, suspension links
    8
  • 3.1 Assembly overview - subframe, anti-roll bar, suspension links
    8
  • 3.2 Repairing thread in longitudinal member
    10
  • 3.3 Fixing position of subframe
    10
  • 3.4 Removing and installing subframe
    12
  • 3.5 Checking swivel joint
    14
  • 3.6 Removing and installing swivel joint
    14
  • 3.7 Installation position of swivel joints
    17
  • 3.8 Removing and installing suspension link
    17
  • 3.9 Renewing front bonded rubber bush for suspension link
    19
  • 3.10 Renewing rear bonded rubber bush for suspension link
    22
  • 3.11 Removing and installing anti-roll bar
    24
  • 3.12 Removing and installing rubber bush for anti-roll bar
    26
  • 4 Assembly overview - wheel bearings
    29
  • 4.1 Pulling out and pulling in wheel hub with wheel bearing
    30
  • 4.2 Removing and installing wheel bearing housing
    34
  • 5 Assembly overview - suspension strut
    38
  • 5.1 Removing and installing suspension strut
    39
  • 5.2 Repairing front suspension strut
    44
  • 6 Removing and installing drive shafts
    48
  • 6.1 Removing and installing drive shaft with constant velocity joint
    48
  • 6.2 Removing and installing drive shaft with triple roller joint AAR 2000 (bolted-on)
    50
  • 7 Repairing drive shafts - overview of drive shafts
    52
  • 7.1 Heat shields for drive shafts
    53
  • 8 Assembly overview - drive shaft with VL90 or VL100 constant velocity joint
    54
  • 8.1 Dismantling and assembling drive shaft with VL90 or VL100 constant velocity joint
    56
  • 8.2 Checking outer constant velocity joint
    61
  • 8.3 Checking inner constant velocity joint
    62
  • 9 Assembly overview - drive shaft with VL107 constant velocity joint
    64
  • 9.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
    66
  • 10 Assembly overview - drive shaft with triple roller joint AAR 2000/108
    71
  • 10.1 Dismantling and assembling drive shaft with triple roller joint AAR 2000/108
    73
  • Rear suspension
    81
  • 1 Evaluating accident vehicles
    81
  • 2 Repairing rear axle
    82
  • 2.1 Overview - rear axle
    82
  • 2.2 Rear axle in unladen position
    84
  • 3 Assembly overview - axle body, drum brake
    86
  • 3.1 Removing and installing rear axle
    88
  • 3.2 Removing and installing bonded rubber bush
    92
  • 3.3 Removing and installing coil spring
    97
  • 4 Assembly overview - axle body, disc brake
    99
  • 5 Assembly overview - rear left vehicle level sender G76 , front-wheel drive
    101
  • 5.1 Removing and installing rear left vehicle level sender G76
    101
  • 6 Assembly overview - shock absorber
    103
  • 6.1 Removing and installing shock absorbers
    104
  • 7 Assembly overview - wheel bearings, drum brake
    106
  • 7.1 Removing and installing wheel hub with wheel bearing, vehicles with drum brakes
    107
  • 8 Assembly overview - wheel bearings, disc brake
    109
  • Wheels, tyres, vehicle geometry
    112
  • 1 Evaluating accident vehicles
    112
  • 2 Specified tightening torque for wheel bolts
    113
  • 3 Removing and fitting tyres with run-flat properties to wheel rims
    114
  • 3.1 Notes on safety and prerequisites
    114
  • 3.2 Fittings instructions
    114
  • 3.3 Pressing tyre off wheel rim
    115
  • 3.4 Removing tyre from wheel
    116
  • 3.5 Fitting tyre to wheel rim
    117
  • 4 Tyre pressure monitor display
    120
  • 5 Wheel alignment
    122
  • 5.1 General
    122
  • 5.2 Test prerequisites
    123
  • 5.3 Test preparations
    124
  • 5.4 Wheel alignment specifications
    124
  • 5.5 Transverse vehicle inclination „zero position“
    126
  • 5.6 Overview - wheel alignment procedure
    126
  • 5.7 Correcting front axle camber
    127
  • 5.8 Check rear axle camber
    128
  • 5.9 Check rear axle toe
    128
  • 5.10 Adjusting front axle toe
    129
  • 5.11 Checking left and right-hand wheel lock
    129
  • 5.12 Vehicle data sticker
    130
  • 6 Wheels, tyres
    131
  • 6.1 Models with breakdown set
    131
  • 6.2 Tyre sealant
    131
  • 6.3 Removing a tyre
    131
  • 6.4 Fitting a new tyre
    132
  • 6.5 Tyre sealant disposal
    132
  • 7 Instructions for changing or fitting wheels
    133
  • 7.1 Fitting wheels
    134
  • 8 Protecting wheel centring seat against corrosion
    135
  • 9 Rough running due to wheels/tyres - causes and rectification
    136
  • 9.1 Causes of rough running
    136
  • 9.2 Balancing wheels
    136
  • 9.3 Conducting a road test before balancing wheels
    137
  • 9.4 Balancing wheels on stationary wheel balancing machine
    137
  • 9.5 Vibration control system VAS 6230
    139
  • 9.6 Finish balancer
    139
  • 9.7 Radial and lateral runout of wheels and tyres
    140
  • 9.9 Checking radial and lateral run-out on wheel rim
    141
  • 9.10 Matching
    142
  • 9.11 Flat spots caused by storage or handling
    143
  • Steering
    145
  • 1 Evaluating accident vehicles
    145
  • 2 General repair instructions
    146
  • 2.1 Steering box
    146
  • 2.2 Gaskets and seals
    146
  • 2.3 Nuts and bolts
    146
  • 2.4 Electrical components
    147
  • 2.5 Guided fault finding, vehicle self-diagnosis and test instruments
    147
  • 3 Steering column
    148
  • 3.1 Removing and installing steering wheel
    148
  • 3.2 Assembly overview - steering column, left-hand drive
    151
  • 3.3 Removing and installing steering column, left-hand drive vehicle
    151
  • 3.4 Assembly overview - steering column, right-hand drive vehicle
    156
  • 3.5 Removing and installing steering column, right-hand drive vehicle
    157
  • 3.6 Handling and transporting steering column
    162
  • 4 Steering column CEPS (for South Africa only)
    164
  • 4.1 Removing and installing steering wheel
    164
  • 4.2 Assembly overview - steering column
    167
  • 4.3 Removing and installing steering column
    167
  • 4.4 Handling and transporting steering column
    174
  • 5 Electro-hydraulic power steering
    175
  • 5.1 Assembly overview for electro-hydraulic power steering, left-hand drive vehicle
    175
  • 5.2 Removing and installing power steering box, left-hand drive vehicle
    176
  • 5.3 Removing and installing power steering sensor G250 , left-hand drive vehicle
    181
  • 5.5 Removing and installing power steering box, right-hand drive vehicle
    184
  • 5.6 Removing and installing power steering sensor G250 , right-hand drive vehicle
    189
  • 6 Power steering CEPS (for South Africa only)
    191
  • 6.1 Assembly overview - Steering box
    191
  • 6.2 Removing and installing steering box
    192
  • 7 Repairing power steering box
    195
  • 7.1 Assembly overview - power steering box, left-hand drive vehicle
    195
  • 7.2 Assembly overview - power steering box, right-hand drive vehicle
    196
  • 7.3 Removing and installing track rod
    198
  • 7.4 Checking play, tightness and bellows of track rod ball joints
    199
  • 7.5 Checking and adjusting left track rod length
    199
  • 7.6 Allocation of track rod ball joints
    200
  • 7.7 Determining centre position of steering rack
    200
  • 7.8 Adjusting steering box
    200
  • 8 Repairing steering box CEPS (for South Africa only)
    202
  • 8.1 Assembly overview: steering box
    202
  • 8.2 Removing and installing track rod
    203
  • 8.3 Checking play, tightness and bellows of track rod ball joints
    204
  • 8.4 Checking and adjusting left track rod length
    204
  • 8.5 Allocation of track rod ball joints
    205
  • 8.6 Determining centre position of steering rack
    205
  • 8.7 Adjusting steering box
    205
  • 9 Motor/pump unit
    207
  • 9.1 Assembly overview - motor/pump unit
    207
  • 9.2 Removing and installing motor/pump unit
    208
  • 9.3 Renewing motor/pump unit reservoir
    211
  • 9.4 Checking delivery pressure of motor/pump unit
    213
  • 10 Bleeding steering system, checking for leaks and checking fluid level
    217
  • 10.1 Bleeding steering system
    217
  • 10.2 Check steering system for leaks
    217
  • 10.3 Checking hydraulic fluid level of power steering
    218
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Engine code CLPA
Category Reparaturanleitung

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