6-speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 General repair notes
  1
• 1.1 Gearbox
  1
• 1.2 Torque converter
  1
• 1.3 ATF
  1
• 1.4 Automatic gearbox control unit J217 with fuzzy logic
  1
• 1.5 Control units in vehicle
  1
• 1.6 Information on „09G gearbox“
  1
• 1.7 Tools
  2
• 1.8 Gearbox
  2
• 1.9 Gaskets, seals and oil
  2
• 1.10 Nuts and bolts
  2
• 1.11 Electrical components
  3
• 1.12 Guided fault finding, vehicle self-diagnosis and testing
  3
• 2 Gearbox identification
  4
• 2.1 Gearbox codes
  4
• 3 Identification codes, engine allocation, Polo 2010 ►
  5
• 4 Capacities
  6
• 4.1 Planetary gearbox and final drive
  6
• Torque converter
  7
• 1 Torque converter
  7
• 1.1 Identification of torque converter
  7
• 1.2 Draining torque converter
  7
• 1.3 Removing and installing torque converter oil seal
  7
• 1.4 Installing torque converter
  8
• Controls, housing
  9
• 1 Connecting »tester«
  9
• 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051
  9
• 2 Electrical and electronic components and their locations
  10
• 3 Multifunction switch F125
  14
• 3.1 Removing multifunction switch F125
  14
• 3.2 Installing multifunction switch F125
  15
• 3.3 Adjusting multifunction switch F125
  16
• 4 Emergency release of selector lever
  18
• 5 Removing and installing selector lever handle
  19
• 6 Selector mechanism
  21
• 6.1 Assembly overview - selector mechanism
  21
• 6.2 Removing and installing selector lever and selector mechanism with selector lever cable
  22
• 6.3 Checking selector lever cable
  23
• 6.4 Adjusting selector lever cable
  24
• 7 Checking selector mechanism
  26
• 7.1 Selector lever in „P“ position and ignition switched on
  26
• 7.2 Selector lever in „N“ position and ignition switched on
  26
• 7.3 Selector lever in position „Tiptronic“
  26
• 7.4 Ignition and light switched on
  26
• 7.5 Selector lever position display
  26
• 8 Removing and installing gearbox; 1.6 l - 77 kW engine
  27
• 8.1 Specified torques
  34
• 9 Transporting gearbox
  36
• 10 Checking ATF level and topping up
  37
• 10.1 Checking ATF level
  38
• 10.2 Topping up ATF
  39
• 10.3 Draining and filling ATF
  39
• 11 ATF cooler
  41
• 11.1 Assembly overview - ATF cooler
  41
• Gears, control
  42
• 1 Renewing oil seal for selector shaft
  42
• 2 Removing and installing ATF pan
  43
• 2.1 Removing
  43
• 2.2 Installing
  44
• 3 Removing and installing ATF strainer
  46
• 3.1 Removing
  46
• 3.2 Installing
  46
• 4 Removing and installing valve body
  47
• 4.1 Overview - valve chest
  47
• 4.2 Removing valve body
  49
• 4.3 Installing valve body
  52
• 4.4 Wire routing, connectors, connections and retainer on valve body
  54
• 4.5 Specified torques
  56
• 5 Removing and installing wiring harness for solenoid valves and senders
  57
• 5.1 Removing
  57
• 5.2 Installing
  57
• 5.3 Removing and installing gearbox input speed sender G182
  57
• 5.4 Removing and installing gearbox output speed sender G195
  58
• Final drive - differential
  59
• 1 Renewing oil seals for flange shafts
  59
• 1.1 Renewing oil seal for left flange shaft
  59
• 1.2 Renewing seal for right flange shaft
  60