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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Polo A05

Original Volkswagen repair manual


18,29 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.082 KB

223 Sites

Detailed technical data

Immediately readable

This repair manual contains: Evaluating accident vehicles, Repairing front wheel suspension, Removing and installing drive shafts, Assembly overview: drive shaft with VL90 or VL100 constant velocity joint, Assembly overview: rear left vehicle level sender G76 , front-wheel drive, Tyre pressure monitor display, Vehicle alignment check, Wheels, tyres, Instructions for changing or fitting wheels, Electro-hydraulic power steering and Motor/pump unit. Show more
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Repair manual Polo A05 Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Evaluating accident vehicles
    4
  • 2 Repairing front wheel suspension
    5
  • 2.1 Overview - front axle
    5
  • 2.2 Raising wheel suspension to unladen position
    6
  • 3 Subframe, anti-roll bar, suspension links
    9
  • 3.1 Assembly overview: subframe, anti-roll bar, suspension links
    9
  • 3.2 Repairing thread in longitudinal member
    11
  • 3.3 Fixing position of subframe (all vehicles except for R WRC)
    11
  • 3.4 Fixing position of subframe (R WRC)
    14
  • 3.5 Removing and installing subframe
    16
  • 3.6 Checking swivel joint
    18
  • 3.7 Removing and installing swivel joint
    18
  • 3.8 Installation position of swivel joints
    21
  • 3.9 Removing and installing suspension link
    22
  • 3.10 Renewing front bonded rubber bush for suspension link
    27
  • 3.11 Renewing rear bonded rubber bush for suspension link
    30
  • 3.12 Removing and installing anti-roll bar
    32
  • 3.13 Removing and installing rubber bush for anti-roll bar
    34
  • 4 Assembly overview: wheel bearing
    37
  • 4.1 Pulling out and pulling in wheel hub with wheel bearing
    38
  • 4.2 Removing and installing wheel bearing housing
    43
  • 5 Assembly overview: suspension strut
    47
  • 5.1 Removing and installing suspension strut
    48
  • 5.2 Repairing front suspension strut
    53
  • 6 Removing and installing drive shafts
    57
  • 6.1 Removing and installing drive shaft with constant velocity joint
    57
  • 6.2 Removing and installing drive shaft with triple roller joint AAR 2000 (bolted-on)
    59
  • 7 Repairing drive shafts - overview of drive shafts
    61
  • 7.1 Heat shields for drive shafts
    62
  • 8 Assembly overview: drive shaft with VL90 or VL100 constant velocity joint
    63
  • 8.1 Dismantling and assembling drive shaft with VL90 or VL100 constant velocity joint
    65
  • 8.2 Checking outer constant velocity joint
    70
  • 8.3 Checking inner constant velocity joint
    71
  • 9 Assembly overview: drive shaft with VL107 constant velocity joint
    73
  • 9.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
    75
  • 10 Assembly overview: drive shaft with triple roller joint AAR 2000/108
    80
  • 10.1 Dismantling and assembling drive shaft with triple roller joint AAR 2000/108
    82
  • Rear suspension
    90
  • 1 Evaluating accident vehicles
    90
  • 2 Repairing rear axle
    91
  • 2.1 Overview - rear axle
    91
  • 2.2 Rear axle in unladen position
    93
  • 3 Assembly overview: axle beam, drum brake
    95
  • 3.1 Removing and installing rear axle
    97
  • 3.2 Removing and installing bonded rubber bush
    101
  • 3.3 Removing and installing coil spring, vehicles with small rear silencer
    107
  • 3.4 Removing and installing coil spring, vehicles with large rear silencer
    108
  • 4 Assembly overview: axle body, disc brake
    111
  • 5 Assembly overview: shock absorber
    113
  • 5.1 Removing and installing shock absorbers
    114
  • 6 Assembly overview: wheel bearings, drum brake
    116
  • 6.1 Removing and installing wheel hub with wheel bearing, vehicles with drum brakes
    117
  • 7 Assembly overview: wheel bearings, disc brake
    120
  • Self-levelling suspension
    123
  • 1 Assembly overview: rear left vehicle level sender G76 , front-wheel drive
    123
  • 1.1 Removing and installing rear left vehicle level sender G76
    123
  • Wheels, tyres, vehicle geometry
    125
  • 1 Evaluating accident vehicles
    125
  • 2 Specified torques for wheel bolts
    126
  • 3 Removing and fitting tyres with run-flat properties to wheel rims
    127
  • 3.1 Notes on safety and prerequisites
    127
  • 3.2 Fittings instructions
    127
  • 3.3 Pressing tyre off wheel rim
    128
  • 3.4 Removing tyre from wheel
    129
  • 3.5 Fitting tyre to wheel rim
    130
  • 4 Tyre pressure monitor display
    133
  • 5 Vehicle alignment check
    135
  • 5.1 General information
    135
  • 5.2 Conditions for testing
    137
  • 5.3 Test preparations
    137
  • 5.4 Wheel alignment specifications
    138
  • 5.5 Transverse vehicle inclination “zero position”
    140
  • 5.6 Overview - wheel alignment procedure
    140
  • 5.7 Correcting front axle camber
    141
  • 5.8 Check rear axle camber
    142
  • 5.9 Check rear axle toe
    142
  • 5.10 Adjusting front axle toe
    143
  • 5.11 Checking left and right-hand wheel lock
    143
  • 5.12 Vehicle data sticker
    144
  • 6 Wheels, tyres
    145
  • 6.1 Models with breakdown set
    145
  • 6.2 Tyre sealant
    145
  • 6.3 Removing a tyre
    145
  • 6.4 Fitting a new tyre
    146
  • 6.5 Tyre sealant disposal
    146
  • 7 Instructions for changing or fitting wheels
    147
  • 7.1 Fitting wheels
    148
  • 8 Protecting wheel centring seat against corrosion
    149
  • 9 Wheel change, installation requirements
    150
  • 10 Vibration due to wheels/tyres - causes and rectification
    152
  • 10.1 Causes of rough running
    152
  • 10.2 Balancing wheels
    152
  • 10.3 Conducting a road test before balancing wheels
    153
  • 10.4 Balancing wheels on stationary wheel balancing machine
    153
  • 10.5 Vibration control system VAS 6230 A
    156
  • 10.6 Finish balancer
    156
  • 10.7 Radial and lateral runout of wheels and tyres
    157
  • 10.9 Checking radial and lateral run-out on wheel rim
    158
  • 10.10 Matching
    159
  • 10.11 Flat spots caused by storage or handling
    160
  • Steering
    162
  • 1 Evaluating accident vehicles
    162
  • 2 General repair instructions
    163
  • 2.1 Steering rack
    163
  • 2.2 Gaskets and seals
    163
  • 2.3 Nuts and bolts
    163
  • 2.4 Electrical components
    164
  • 2.5 Guided fault finding, vehicle self-diagnosis and test instruments
    164
  • 3 Steering column
    165
  • 3.1 Removing and installing steering wheel
    165
  • 3.2 Assembly overview: steering column, left-hand drive
    168
  • 3.3 Removing and installing steering column, left-hand drive vehicle
    168
  • 3.4 Assembly overview: steering column, right-hand drive
    173
  • 3.5 Removing and installing steering column, right-hand drive vehicle
    174
  • 3.6 Handling and transporting steering column
    179
  • 4 Electro-hydraulic power steering
    181
  • 4.2 Removing and installing power-assisted steering rack, left-hand drive vehicle
    182
  • 4.3 Removing and installing power steering sensor G250 , left-hand drive vehicle
    188
  • 4.4 Assembly overview for electrohydraulic power steering, right-hand drive vehicle
    188
  • 4.5 Removing and installing power steering rack, right-hand drive vehicle
    190
  • 4.6 Removing and installing power steering sensor G250 , right-hand drive vehicle
    195
  • 5 Repairing power steering rack
    197
  • 5.1 Assembly overview: power steering rack, left-hand drive vehicle
    197
  • 5.2 Assembly overview: power steering rack, right-hand drive vehicle
    199
  • 5.3 Removing and installing track rod
    201
  • 5.4 Checking play, security and boots of track rod ends
    202
  • 5.5 Checking and adjusting left track rod length
    202
  • 5.6 Allocation of track rod ball joints
    203
  • 5.7 Allocation of track rod ball joints for GTI and R WRC
    203
  • 5.8 Determining centre position of steering rack
    204
  • 5.9 Adjusting steering rack
    204
  • 6 Motor/pump unit
    205
  • 6.1 Assembly overview: engine pump unit
    205
  • 6.2 Removing and installing motor/pump unit
    206
  • 6.3 Renewing reservoir for motor/pump unit
    209
  • 6.4 Checking delivery pressure of motor/pump unit
    211
  • 7 Bleeding steering system, checking for leaks and checking fluid level
    215
  • 7.1 Bleeding steering system
    215
  • 7.2 Check steering system for leaks
    215
  • 7.3 Checking hydraulic fluid level of power steering
    216
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Category Reparaturanleitung

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