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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Polo A05

Original Volkswagen repair manual


10,54 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.542 KB

116 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Heater, Control motors, Air duct, Operating and display unit, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor, and Front heater and air conditioning unit and Other controlling and regulating components. Show more
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Repair manual Polo A05 Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 General information
    1
  • 1.1 Notes concerning odours in air conditioned vehicles
    1
  • 1.2 Notes for vehicles with a start/stop system
    1
  • 1.4 Procedure when checking and adjusting components
    2
  • 1.5 Type plates
    3
  • 2 Safety information
    4
  • 2.1 Safety precautions when handling refrigerants
    4
  • 2.2 Safety measures when working on vehicles with a start/stop system
    4
  • 3 Repair instructions
    5
  • 4 Technical data
    7
  • 4.1 Capacities for refrigerant R134a
    7
  • 4.2 Refrigerant oil
    7
  • 4.3 Oil distribution
    7
  • Heating
    8
  • 1 Overview of fitting locations - heating
    8
  • 2 Heater
    10
  • 2.1 Removing and installing fresh air blower V2
    10
  • 2.2 Removing and installing fresh air blower series resistor with overheating fuse N24
    10
  • 2.3 Removing and installing dust and pollen filter
    10
  • 2.4 Removing and installing heater unit
    10
  • 2.5 Dismantling and assembling heater unit
    12
  • 2.6 Assembly overview - heat exchanger
    14
  • 2.7 Removing and installing heat exchanger
    14
  • 2.8 Removing and installing auxiliary air heater element Z35
    16
  • 2.9 Checking auxiliary air heater element Z35
    17
  • 3 Control motors
    21
  • 3.1 Removing and installing air distribution flap actuator
    21
  • 3.2 Removing and installing temperature flap actuator
    22
  • 4 Air duct
    26
  • 4.1 Removing and installing centre vent
    26
  • 4.2 Removing vents on driver or front passenger sides
    26
  • 4.3 Removing and installing left footwell vent
    26
  • 4.4 Removing and installing right footwell vent
    26
  • 4.5 Removing and installing rear air duct
    26
  • 4.6 Checking forced ventilation for passenger compartment
    26
  • 5 Operating and display unit
    27
  • 5.1 Removing and installing operating and display unit
    27
  • 5.3 Removing and installing flexible shafts, checking
    28
  • Air conditioning system
    30
  • 1 Overview of fitting locations - air conditioning system
    30
  • 2 Refrigerant circuit
    34
  • 2.2 System overview - refrigerant circuit
    35
  • 2.3 Removing and installing evacuating and charging valves on low and high-pressure side
    37
  • 2.4 Removing and installing high-pressure sender G65
    38
  • 2.5 Removing and installing condenser
    40
  • 2.6 Removing and installing desiccant cartridge
    42
  • 2.7 Removing and installing expansion valve
    44
  • 3 Air conditioner compressor
    47
  • 3.1 Assembly overview - drive unit of air conditioner compressor
    47
  • 3.2 Assembly overview - Denso pulley
    48
  • 3.3 Removing and installing air conditioner compressor
    48
  • 3.4 Removing and installing air conditioning system magnetic clutch N25
    54
  • 3.5 Checking high-pressure safety valve on air conditioner compressor
    55
  • 3.6 Removing and installing ancillary bracket for air conditioner compressor
    56
  • 4 Control motors
    57
  • 4.1 Removing and installing temperature flap control motor V68
    57
  • 4.2 Removing and installing centre flap control motor V70
    59
  • 4.3 Removing and installing air flow flap control motor V71
    61
  • 4.6 Locally manufacturing an adapter cable to activate control motors
    69
  • 5 Front heater and air conditioning unit
    70
  • 5.1 Removing and installing heater and air conditioning unit
    70
  • 5.2 Dismantling and assembling heater and air conditioning unit
    75
  • 5.3 Removing and installing fresh air blower V2
    83
  • 5.4 Removing and installing fresh air blower series resistor with overheating fuse N24
    86
  • 5.5 Removing and installing dust and pollen filter
    87
  • 5.6 Dismantling and assembling evaporator housing
    89
  • 5.7 Checking condensation drain
    91
  • 5.8 Removing and installing fresh air blower control unit J126
    92
  • 5.9 Removing and installing evaporator output temperature sender G263
    93
  • 6 Air duct
    95
  • 6.1 Removing and installing centre vent
    95
  • 6.2 Removing vents on driver or front passenger sides
    95
  • 6.3 Removing and installing left footwell vent
    96
  • 6.4 Removing and installing right footwell vent
    97
  • 6.5 Removing and installing rear air duct
    97
  • 6.6 Checking forced ventilation for passenger compartment
    98
  • 7 Operating and display unit
    99
  • 7.1 Overview of fitting locations - operating and display unit
    99
  • 7.2 Removing and installing operating and display unit
    103
  • 7.3 Multi-pin connector pin assignment on back of operating and display unit
    105
  • 7.4 Removing and installing flexible shaft
    108
  • 8 Other controlling and regulating components
    109
  • 8.1 Removing and installing centre vent temperature sender G191
    109
  • 8.2 Removing and installing footwell vent temperature sender G192
    110
  • 8.3 Removing and installing sunlight penetration photosensor G107
    110
  • 8.4 Removing and installing radiator fan control unit J293
    111
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Category Reparaturanleitung

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