Technical data
11 Checklist for evaluating running gear of accident vehicles
12 General information
3Front suspension
41 Evaluating accident vehicles
42 Repairing front wheel suspension
52.1 Overview - front axle
52.2 Raising wheel suspension to unladen position
63 Subframe, anti-roll bar, suspension links
83.1 Assembly overview - subframe, anti-roll bar, suspension links
83.2 Repairing thread in longitudinal member
103.3 Fixing position of subframe
103.4 Removing and installing subframe
123.5 Checking swivel joint
143.6 Removing and installing swivel joint
143.7 Installation position of swivel joints
173.8 Removing and installing suspension link
173.9 Renewing front bonded rubber bush for suspension link
193.10 Renewing rear bonded rubber bush for suspension link
223.11 Removing and installing anti-roll bar
243.12 Removing and installing rubber bush for anti-roll bar
264 Assembly overview - wheel bearings
294.1 Pulling out and pulling in wheel hub with wheel bearing
304.2 Removing and installing wheel bearing housing
345 Assembly overview - suspension strut
385.1 Removing and installing suspension strut
395.2 Repairing front suspension strut
446 Removing and installing drive shafts
486.1 Removing and installing drive shaft with constant velocity joint
486.2 Removing and installing drive shaft with triple roller joint AAR 2000 (bolted-on)
507 Repairing drive shafts - overview of drive shafts
527.1 Heat shields for drive shafts
538 Assembly overview - drive shaft with VL90 or VL100 constant velocity joint
548.1 Dismantling and assembling drive shaft with VL90 or VL100 constant velocity joint
568.2 Checking outer constant velocity joint
618.3 Checking inner constant velocity joint
629 Assembly overview - drive shaft with VL107 constant velocity joint
649.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
6610 Assembly overview - drive shaft with triple roller joint AAR 2000/108
7110.1 Dismantling and assembling drive shaft with triple roller joint AAR 2000/108
73Rear suspension
811 Evaluating accident vehicles
812 Repairing rear axle
822.1 Overview - rear axle
822.2 Rear axle in unladen position
843 Assembly overview - axle body, drum brake
863.1 Removing and installing rear axle
883.2 Removing and installing bonded rubber bush
923.3 Removing and installing coil spring
974 Assembly overview - axle body, disc brake
995 Assembly overview - rear left vehicle level sender G76 , front-wheel drive
1015.1 Removing and installing rear left vehicle level sender G76
1016 Assembly overview - shock absorber
1036.1 Removing and installing shock absorbers
1047 Assembly overview - wheel bearings, drum brake
1067.1 Removing and installing wheel hub with wheel bearing, vehicles with drum brakes
1078 Assembly overview - wheel bearings, disc brake
109Wheels, tyres, vehicle geometry
1121 Evaluating accident vehicles
1122 Specified tightening torque for wheel bolts
1133 Removing and fitting tyres with run-flat properties to wheel rims
1143.1 Notes on safety and prerequisites
1143.2 Fittings instructions
1143.3 Pressing tyre off wheel rim
1153.4 Removing tyre from wheel
1163.5 Fitting tyre to wheel rim
1174 Tyre pressure monitor display
1205 Wheel alignment
1225.1 General
1225.2 Test prerequisites
1235.3 Test preparations
1245.4 Wheel alignment specifications
1245.5 Transverse vehicle inclination „zero position“
1265.6 Overview - wheel alignment procedure
1265.7 Correcting front axle camber
1275.8 Check rear axle camber
1285.9 Check rear axle toe
1285.10 Adjusting front axle toe
1295.11 Checking left and right-hand wheel lock
1295.12 Vehicle data sticker
1306 Wheels, tyres
1316.1 Models with breakdown set
1316.2 Tyre sealant
1316.3 Removing a tyre
1316.4 Fitting a new tyre
1326.5 Tyre sealant disposal
1327 Instructions for changing or fitting wheels
1337.1 Fitting wheels
1348 Protecting wheel centring seat against corrosion
1359 Rough running due to wheels/tyres - causes and rectification
1369.1 Causes of rough running
1369.2 Balancing wheels
1369.3 Conducting a road test before balancing wheels
1379.4 Balancing wheels on stationary wheel balancing machine
1379.5 Vibration control system VAS 6230
1399.6 Finish balancer
1399.7 Radial and lateral runout of wheels and tyres
1409.9 Checking radial and lateral run-out on wheel rim
1419.10 Matching
1429.11 Flat spots caused by storage or handling
143Steering
1451 Evaluating accident vehicles
1452 General repair instructions
1462.1 Steering box
1462.2 Gaskets and seals
1462.3 Nuts and bolts
1462.4 Electrical components
1472.5 Guided fault finding, vehicle self-diagnosis and test instruments
1473 Steering column
1483.1 Removing and installing steering wheel
1483.2 Assembly overview - steering column, left-hand drive
1513.3 Removing and installing steering column, left-hand drive vehicle
1513.4 Assembly overview - steering column, right-hand drive vehicle
1563.5 Removing and installing steering column, right-hand drive vehicle
1573.6 Handling and transporting steering column
1624 Steering column CEPS (for South Africa only)
1644.1 Removing and installing steering wheel
1644.2 Assembly overview - steering column
1674.3 Removing and installing steering column
1674.4 Handling and transporting steering column
1745 Electro-hydraulic power steering
1755.1 Assembly overview for electro-hydraulic power steering, left-hand drive vehicle
1755.2 Removing and installing power steering box, left-hand drive vehicle
1765.3 Removing and installing power steering sensor G250 , left-hand drive vehicle
1815.5 Removing and installing power steering box, right-hand drive vehicle
1845.6 Removing and installing power steering sensor G250 , right-hand drive vehicle
1896 Power steering CEPS (for South Africa only)
1916.1 Assembly overview - Steering box
1916.2 Removing and installing steering box
1927 Repairing power steering box
1957.1 Assembly overview - power steering box, left-hand drive vehicle
1957.2 Assembly overview - power steering box, right-hand drive vehicle
1967.3 Removing and installing track rod
1987.4 Checking play, tightness and bellows of track rod ball joints
1997.5 Checking and adjusting left track rod length
1997.6 Allocation of track rod ball joints
2007.7 Determining centre position of steering rack
2007.8 Adjusting steering box
2008 Repairing steering box CEPS (for South Africa only)
2028.1 Assembly overview: steering box
2028.2 Removing and installing track rod
2038.3 Checking play, tightness and bellows of track rod ball joints
2048.4 Checking and adjusting left track rod length
2048.5 Allocation of track rod ball joints
2058.6 Determining centre position of steering rack
2058.7 Adjusting steering box
2059 Motor/pump unit
2079.1 Assembly overview - motor/pump unit
2079.2 Removing and installing motor/pump unit
2089.3 Renewing motor/pump unit reservoir
2119.4 Checking delivery pressure of motor/pump unit
21310 Bleeding steering system, checking for leaks and checking fluid level
21710.1 Bleeding steering system
21710.2 Check steering system for leaks
21710.3 Checking hydraulic fluid level of power steering
218