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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH

4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH

For Polo A05

Original Volkswagen repair manual


14,29 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.260 KB

168 Sites

Detailed technical data

Immediately readable

This repair manual contains: Reading fault memory for fuel system (LPG), Removing and installing engine, Pistons and conrods, Cylinder head, Activated charcoal filter system, Engine control unit J623 and Parts of the exhaust system. Show more
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Repair manual Polo A05 4-cylinder injection engine Volkswagen R GmbH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Self-diagnosis
    3
  • 1 Reading fault memory for fuel system (LPG)
    3
  • 1.1 Preparation to read fault memory
    3
  • 1.2 Read fault memory
    3
  • 1.3 Erasing fault memory
    4
  • Removing and installing engine
    5
  • 1 Removing and installing engine
    5
  • 1.1 Removing engine
    7
  • 1.2 Securing engine to assembly stand
    10
  • 1.3 Installing engine
    10
  • 1.4 Torque settings
    12
  • 1.5 Assembly mountings
    13
  • 1.6 Additional information and assembly work for vehicles with air conditioner
    14
  • Crankshaft group
    15
  • 1 Dismantling and assembling engine
    15
  • 1.1 Assembly overview - parts l and ll
    15
  • 1.2 Assembly overview - part I, belt drive
    17
  • 1.3 Assembly overview - part II, cylinder block
    19
  • 1.4 Removing and installing poly-V belt
    20
  • 2 Cylinder block, sealing flange
    22
  • 2.1 Assembly overview
    22
  • 2.2 Renewing crankshaft oil seal - belt pulley end
    24
  • 2.3 Poly V-belt pulley securing bolt tightening procedure
    25
  • 2.4 Removing and installing drive plate
    26
  • 2.6 Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 )
    29
  • 2.7 Renewing crankshaft sealing flange - flywheel end ( assembly tool T10017 )
    37
  • 2.8 Crankshaft dimensions
    44
  • 3 Pistons and conrods
    46
  • 3.1 Assembly overview
    46
  • 3.2 Piston and cylinder dimensions
    49
  • Cylinder head, valve gear
    50
  • 1 Cylinder head
    50
  • 1.1 Assembly overview
    50
  • 1.2 Checking valve timing
    52
  • 1.3 Removing, installing and tensioning toothed belt
    53
  • 1.4 Checking semi-automatic toothed belt tensioner
    58
  • 1.5 Removing and installing camshaft housing
    62
  • 1.6 Removing and installing cylinder head
    64
  • 1.7 Checking compression
    68
  • 2 Valve gear
    70
  • 2.1 Assembly overview
    70
  • 2.2 Reworking valve seats
    73
  • 2.3 Renewing camshaft oil seals
    74
  • 2.4 Checking valve guides
    76
  • 2.5 Renewing valve stem seals
    77
  • Lubrication
    79
  • 1 Parts of lubrication system
    79
  • 1.1 Engine oil:
    79
  • 1.2 Assembly overview
    79
  • 1.3 Removing and installing oil sump
    81
  • 1.4 Removing and installing oil pump
    83
  • 1.5 Checking oil pressure and oil pressure switch
    86
  • Cooling
    88
  • 1 Parts of cooling system
    88
  • 1.1 Assembly overview - parts of cooling system, body side
    88
  • 1.2 Assembly overview - parts of cooling system, engine side
    90
  • 1.3 Coolant hose connection diagram
    92
  • 1.4 Draining and adding coolant
    93
  • 1.5 Removing and installing radiator
    96
  • 1.6 Removing and installing coolant pump
    98
  • Fuel supply system
    100
  • 1 Parts of fuel supply system
    100
  • 1.1 Assembly overview - fuel tank with attachments
    100
  • 1.2 Safety regulations for working on fuel supply
    103
  • 1.3 Rules for cleanliness
    104
  • 1.4 Removing and installing fuel delivery unit
    104
  • 1.5 Removing and installing fuel gauge sender
    106
  • 1.6 Removing and installing fuel tank
    106
  • 1.7 Crash fuel shut-off
    108
  • 1.8 Checking fuel pump
    108
  • 1.9 Bleeding fuel system
    116
  • 1.10 Parts of fuel supply system (LPG)
    119
  • 2 Electronic power control (EPC)
    133
  • 2.1 Assembly overview
    133
  • 3 Activated charcoal filter system
    134
  • 3.1 Assembly overview - parts of activated charcoal filter system
    134
  • 3.2 Checking fuel tank breather
    135
  • Mixture preparation - injection
    136
  • 1 Injection system
    136
  • 1.1 General notes on injection
    136
  • 1.2 Assembly overview - parts of injection system
    136
  • 1.3 Assembly overview - intake manifold
    139
  • 1.4 Assembly overview - fuel rail with injectors
    140
  • 1.5 Fuel rail, removing and installing gas rail
    140
  • 1.6 Assembly overview - air filter
    141
  • 1.7 Removing and installing air filter housing
    143
  • 1.8 Cleaning throttle valve module J338
    144
  • 1.9 Checking injectors
    144
  • 1.10 Safety precautions
    146
  • 1.11 Rules for cleanliness
    148
  • 1.12 Technical data
    148
  • 2 Engine control unit J623
    151
  • 2.1 Removing and installing engine (motor) control unit J623
    151
  • 2.2 Removing and installing anti-theft engine control unit J623
    151
  • 2.3 Removing and installing anti-theft engine control unit J623
    153
  • 3 Gas mode control unit J659
    155
  • 3.1 Removing and installing gas mode control unit J659
    155
  • 3.2 Removing holder for gas mode control unit J659
    155
  • Exhaust system
    157
  • 1 Parts of the exhaust system
    157
  • 1.1 Assembly overview - front exhaust system with attachments
    157
  • 1.2 Assembly overview - silencers with mountings
    159
  • Ignition system
    160
  • 1 Ignition system
    160
  • 1.1 General notes on ignition system
    160
  • 1.2 Assembly overview - parts of ignition system
    160
  • 1.3 Safety precautions
    161
  • 1.4 Test data, spark plugs
    162
Manufacturer's designation 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Engine code CMAA
Category Reparaturanleitung

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