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  • Examplepage for repair manual 6-speed manual gearbox 02U
  • Examplepage for repair manual 2 6-speed manual gearbox 02U
  • Examplepage for repair manual 3 6-speed manual gearbox 02U
  • Examplepage for repair manual 6-speed manual gearbox 02U
  • Examplepage for repair manual 2 6-speed manual gearbox 02U
  • Examplepage for repair manual 3 6-speed manual gearbox 02U

6-speed manual gearbox 02U

For Polo A05

Original Volkswagen repair manual


13,63 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.917 KB

159 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Input shaft and Differential. Show more
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Repair manual Polo A05 6-speed manual gearbox 02U PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety precautions for vehicles with a start-stop system
    1
  • 2 Identification of gearbox
    2
  • 2.1 Location on gearbox
    2
  • 2.2 Identification code, assembly allocation, capacities
    2
  • 3 Overview - power transmission
    4
  • 4 Calculating overall gear ratio “i”
    6
  • 5 General repair instructions
    7
  • 5.1 Gearbox
    7
  • 5.2 Gaskets and seals
    7
  • 5.3 Sealant
    7
  • 5.4 Locking devices
    8
  • 5.5 Nuts and bolts
    8
  • 5.6 Mountings
    8
  • 5.7 Shims
    8
  • 5.8 Synchro-rings
    9
  • 5.9 Gear wheels
    9
  • 5.10 Synchromeshed gears
    9
  • 5.11 Clutch
    9
  • 6 Electrical components
    10
  • 6.1 Overview of fitting locations - electrical components
    10
  • Clutch
    12
  • 1 Repairing clutch mechanism
    12
  • 1.1 Overview - clutch actuation
    12
  • 1.2 Assembly overview - pedal cluster
    13
  • 1.3 Removing, installing and adjusting clutch pedal switch F36
    15
  • 1.4 Removing and installing mounting bracket with master cylinder
    16
  • 1.5 Removing and installing clutch pedal with over-centre spring, LHD
    19
  • 1.6 Removing and installing clutch pedal with extension spring, LHD
    22
  • 1.7 Removing and installing clutch pedal, RHD
    25
  • 1.8 Assembly overview - hydraulics (LHD)
    28
  • 1.9 Assembly overview - hydraulics (RHD)
    30
  • 1.10 Removing and installing master cylinder
    32
  • 1.11 Removing and installing slave cylinder
    32
  • 1.12 Bleeding clutch system
    33
  • 2 Repairing clutch release mechanism
    35
  • 3 Repairing clutch
    37
  • 4 Renewing input shaft seal
    41
  • Controls, housing
    43
  • 1 Repairing selector mechanism
    43
  • 1.1 Installation position of selector mechanism
    43
  • 1.2 Overview of selector mechanism
    44
  • 1.3 Assembly overview - gear knob and cover
    45
  • 1.4 Removing and installing gear knob and cover
    45
  • 1.5 Repairing gear lever and selector housing
    47
  • 1.6 Assembly overview - removing and installing selector cables
    49
  • 1.7 Removing and installing selector mechanism
    53
  • 1.8 Adjusting selector mechanism
    56
  • 2 Removing and installing gearbox
    60
  • 2.1 Removing gearbox
    63
  • 2.2 Installing gearbox
    68
  • 2.3 Specified torques
    72
  • 3 Checking gear oil
    74
  • 4 Dismantling and assembling gearbox
    76
  • 4.1 Overview - gearbox
    76
  • 4.2 Assembly overview
    77
  • 4.4 Assembly overview - removing and installing clutch housing
    80
  • 4.6 Assembly sequence
    82
  • 5 Repairing gearbox housing and clutch housing
    99
  • 6 Repairing gearbox housing cover
    104
  • 7 Repairing selector unit
    107
  • 8 Dismantling and assembling selector forks
    110
  • Gears, shafts
    115
  • 1 Input shaft
    115
  • 1.1 Assembly overview - input shaft
    115
  • 1.2 Dismantling and assembling input shaft
    118
  • 2 Output shaft
    127
  • 2.1 Assembly overview - output shaft
    127
  • 2.2 Dismantling and assembling output shaft
    130
  • Final drive - differential
    137
  • 1 Renewing flange shaft oil seals with gearbox installed
    137
  • 1.1 Renewing oil seal for left flange shaft
    137
  • 1.2 Renewing seal for right flange shaft
    139
  • 2 Differential
    143
  • 2.1 Assembly overview - differential
    143
  • 2.2 Dismantling and assembling differential
    145
  • 2.3 Adjusting differential
    151
Manufacturer's designation 6-speed manual gearbox 02U
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Transmission designations 02U
Transmission types FSS, HBK, GPF, FUT, GVX, GSN, GEZ, LMD, NBV, MFV, MTH, NBU
Category Reparaturanleitung

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