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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Polo

Original Volkswagen repair manual


13,20 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.816 KB

153 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Heater, Control motors, Air duct, Operating and display unit, Other controlling and regulating components, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor and Front heater and air conditioning unit. Show more
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Repair manual Polo Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety precautions when handling refrigerants
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 2 General information
    3
  • 2.1 Notes concerning odours in air conditioned vehicles
    3
  • 2.2 Notes for vehicles with a start/stop system
    3
  • 2.3 Type plates
    4
  • 3 Repair instructions
    6
  • 3.1 Working on refrigerant circuit
    6
  • 3.2 General repair instructions
    6
  • 3.3 Refrigerant circuit seals
    6
  • 4 Technical data
    8
  • 4.1 Refrigerant capacity
    8
  • 4.2 Refrigerant oil capacities
    8
  • 4.3 Oil distribution
    9
  • Heating
    10
  • 1 Overview of fitting locations - heating
    10
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    10
  • 2 Heater
    15
  • 2.1 Assembly overview – heater unit
    15
  • 2.2 Removing and installing fresh air blower V2
    17
  • 2.3 Removing and installing fresh air blower series resistor with overheating fuse N24
    17
  • 2.4 Removing and installing dust and pollen filter
    17
  • 2.5 Removing and installing heat exchanger
    17
  • 2.6 Removing and installing heater unit
    17
  • 2.7 Dismantling and assembling heater unit
    17
  • 2.8 Checking auxiliary air heater element Z35
    19
  • 2.9 Removing and installing auxiliary air heater element Z35
    19
  • 2.10 Removing and installing flexible shafts
    19
  • 3 Control motors
    20
  • 3.1 Overview of fitting locations - front control motors
    20
  • 3.2 Removing and installing air distribution flap actuator
    21
  • 3.3 Removing and installing temperature flap actuator
    23
  • 4 Air duct
    27
  • 4.1 Assembly overview - air duct and air distribution in passenger compartment
    27
  • 4.2 Removing and installing centre vent at front
    27
  • 4.3 Removing and installing right or left vent
    27
  • 4.4 Removing and installing driver side footwell vents
    27
  • 4.5 Removing and installing front passenger side footwell vents
    27
  • 4.6 Removing and installing rear air duct
    27
  • 4.7 Checking forced ventilation for passenger compartment
    27
  • 4.8 Removing and installing forced ventilation for passenger compartment
    28
  • 4.9 Removing and installing fresh air intake
    28
  • 4.10 Removing and installing air duct for defroster vent
    28
  • 4.11 Removing and installing air duct for centre vent
    28
  • 5 Operating and display unit
    29
  • 5.1 Overview of fitting locations - operating and display unit
    29
  • 5.2 Removing and installing operating and display unit
    29
  • 6 Other controlling and regulating components
    31
  • 6.1 Removing and installing ambient temperature sensor G17
    31
  • Air conditioning system
    32
  • 1 Overview of fitting locations - air conditioning system
    32
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    32
  • 2 Refrigerant circuit
    45
  • 2.1 System overview - refrigerant circuit
    45
  • 2.2 Assembly overview - condenser
    48
  • 2.3 Removing and installing evacuating and charging valves on low and high-pressure side
    50
  • 2.4 Removing and installing high-pressure sender G65
    52
  • 2.5 Removing and installing condenser
    54
  • 2.6 Removing and installing desiccant bag or cartridge
    57
  • 2.7 Removing and installing expansion valve
    60
  • 3 Air conditioner compressor
    64
  • 3.1 Assembly overview - drive unit of air conditioner compressor
    64
  • 3.2 Assembly overview - pulley
    65
  • 3.3 Removing air conditioning compressor from and installing on bracket
    66
  • 3.4 Removing and installing air conditioner compressor
    67
  • 3.5 Removing and installing pulley
    73
  • 3.6 Checking high-pressure safety valve on air conditioner compressor
    74
  • 4 Control motors
    75
  • 4.1 Overview of fitting locations - front control motors
    75
  • 4.2 Removing and installing temperature flap control motor V68
    79
  • 4.5 Removing and installing fresh air/air recirculation, air flow flap control motor V425
    86
  • 4.6 Removing and installing air distribution flap control motor V428
    88
  • 4.7 Locally manufacturing an adapter cable to activate control motors
    90
  • 5 Front heater and air conditioning unit
    92
  • 5.1 Assembly overview - heater and air conditioning unit
    92
  • 5.2 Assembly overview - evaporator housing
    101
  • 5.3 Removing and installing evaporator
    102
  • 5.4 Removing and installing heater and air conditioning unit
    102
  • 5.5 Dismantling and assembling heater and air conditioning unit
    109
  • 5.6 Removing and installing fresh air blower V2
    111
  • 5.7 Removing and installing fresh air blower series resistor with overheating fuse N24
    114
  • 5.8 Removing and installing dust and pollen filter
    115
  • 5.9 Dismantling and assembling evaporator housing
    116
  • 5.10 Checking auxiliary air heater element Z35
    117
  • 5.11 Removing and installing auxiliary air heater element Z35
    120
  • 5.12 Checking condensation drain
    121
  • 5.13 Removing and installing fresh air blower control unit J126
    121
  • 5.14 Removing and installing heat exchanger
    123
  • 5.15 Removing and installing evaporator temperature sensor G308
    127
  • 5.16 Removing and installing flexible shaft
    129
  • 6 Air duct
    130
  • 6.1 Assembly overview - air duct and air distribution in passenger compartment
    130
  • 6.2 Removing and installing centre vent at front
    131
  • 6.3 Removing and installing right or left vent
    132
  • 6.4 Removing and installing driver side footwell vents
    132
  • 6.5 Removing and installing front passenger side footwell vents
    133
  • 6.6 Removing and installing rear footwell vent
    134
  • 6.7 Removing and installing forced ventilation for passenger compartment
    134
  • 6.8 Checking forced ventilation for passenger compartment
    135
  • 6.9 Removing and installing fresh air intake
    136
  • 6.10 Removing and installing air duct for defroster vent
    138
  • 6.11 Removing and installing air duct for centre vent
    138
  • 7 Operating and display unit
    139
  • 7.1 Overview of fitting locations - operating and display unit
    139
  • 7.2 Removing and installing operating and display unit
    141
  • 7.3 Multi-pin connector pin assignment on back of operating and display unit
    143
  • 8 Other controlling and regulating components
    144
  • 8.1 Removing and installing sunlight penetration photosensor G107
    144
  • 8.2 Removing and installing centre vent temperature sender G191
    145
  • 8.3 Removing and installing footwell vent temperature sender G192
    146
  • 8.4 Removing and installing radiator fan control unit J293
    146
  • 8.5 Removing and installing ambient temperature sensor G17
    147
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Category Reparaturanleitung

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