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  • Examplepage for repair manual 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)
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  • Examplepage for repair manual 3 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)

4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)

For Polo

Original Volkswagen repair manual


22,95 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

33.406 KB

289 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Exhaust turbocharger and Lambda probe. Show more
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Repair manual Polo 4-cyl. direct injection PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Identification
    3
  • 2 Repair notes
    4
  • 2.1 Rules for cleanliness
    4
  • 2.2 Foreign objects in engine
    4
  • 2.3 Contact corrosion
    4
  • 2.4 Pipe/wire routing and attachment
    4
  • 2.5 Fitting radiator and condensers
    5
  • Removing and installing engine
    6
  • 1 Removing and installing engine
    6
  • 1.1 Removing engine
    6
  • 1.2 Separating engine and gearbox
    16
  • 1.3 Securing engine on engine and gearbox support
    17
  • 1.4 Installing engine
    19
  • 2 Assembly mountings
    22
  • 2.1 Assembly overview - assembly mountings
    22
  • 2.2 Supporting engine in installation position
    24
  • 2.3 Removing and installing motor mounting
    27
  • 2.4 Removing and installing gearbox mounting
    29
  • 2.5 Removing and installing pendulum support
    30
  • Crankshaft group
    32
  • 1 Cylinder block (pulley end)
    32
  • 1.1 Assembly overview - poly V-belt drive
    32
  • 1.2 Removing and installing poly-V belt
    36
  • 1.3 Removing and installing tensioner for poly V-belt
    39
  • 1.4 Removing and installing vibration damper
    39
  • 1.5 Removing and installing engine support
    40
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    43
  • 2 Cylinder block, gearbox end
    46
  • 2.1 Assembly overview - cylinder block, gearbox end
    46
  • 2.2 Removing and installing flywheel
    47
  • 2.3 Removing and installing sealing flange on gearbox side
    48
  • 3 Crankshaft
    57
  • 3.1 Crankshaft dimensions
    57
  • 3.2 Measuring axial clearance of crankshaft
    57
  • 3.3 Renewing needle bearing in crankshaft
    58
  • 4 Pistons and conrods
    62
  • 4.1 Assembly overview - pistons and conrods
    62
  • 4.2 Separating new conrod
    64
  • 4.3 Removing and installing pistons
    64
  • 4.4 Removing and installing oil spray jets
    65
  • 4.5 Checking pistons and cylinder bores
    66
  • 4.6 Checking radial clearance of conrods
    67
  • Cylinder head, valve gear
    69
  • 1 Cylinder head
    69
  • 1.1 Assembly overview - cylinder head
    69
  • 1.2 Assembly overview - camshaft housing
    70
  • 1.3 Removing and installing cylinder head
    72
  • 1.4 Removing and installing camshaft housing
    76
  • 1.5 Checking compression
    80
  • 2 Toothed belt drive
    83
  • 2.1 Assembly overview - toothed belt cover
    83
  • 2.2 Assembly overview - toothed belt
    84
  • 2.3 Checking valve timing
    85
  • 2.4 Removing toothed belt from camshaft
    91
  • 2.5 Removing and installing toothed belt
    103
  • 3 Valve gear
    117
  • 3.1 Assembly overview - valve gear
    117
  • 3.2 Measuring axial play of camshaft
    119
  • 3.3 Removing and installing camshaft adjuster
    120
  • 3.4 Removing and installing toothed belt pulley
    123
  • 3.5 Removing and installing camshaft oil seal
    125
  • 3.6 Removing and installing camshaft control valve 1 N205
    130
  • 3.7 Removing and installing valve stem seals
    131
  • 4 Inlet and exhaust valves
    139
  • 4.1 Checking valve guides
    139
  • 4.2 Checking valves
    139
  • 4.3 Valve dimensions
    140
  • Lubrication
    141
  • 1 Sump, oil pump
    141
  • 1.1 Assembly overview - sump/oil pump
    141
  • 1.2 Engine oil:
    145
  • 1.3 Removing and installing oil sump
    145
  • 1.4 Removing and installing oil pump
    149
  • 1.5 Removing and installing oil level and oil temperature sender G266
    152
  • 2 Engine oil cooler
    153
  • 2.1 Assembly overview - engine oil cooler
    153
  • 2.2 Removing and installing engine oil cooler
    153
  • 3 Crankcase ventilation
    155
  • 3.1 Assembly overview - crankcase breather system
    155
  • 3.2 Removing and installing oil separator
    156
  • 4 Oil filter, oil pressure switch
    159
  • 4.1 Assembly overview - oil filter/oil pressure switch
    159
  • 4.2 Removing and installing oil pressure switch for reduced oil pressure F378
    160
  • 4.3 Checking oil pressure and oil pressure switch
    161
  • 4.4 Removing and installing oil filter housing
    162
  • Cooling
    164
  • 1 Cooling system/coolant
    164
  • 1.1 Connection diagram - coolant hoses
    164
  • 1.2 Draining and adding coolant
    166
  • 1.3 Checking cooling system for leaks
    171
  • 2 Coolant pump, regulation of cooling system
    173
  • 2.1 Assembly overview - coolant pump, thermostat
    173
  • 2.2 Assembly overview - electric coolant pump
    175
  • 2.3 Assembly overview - coolant temperature sender
    177
  • 2.4 Removing and installing coolant pump
    178
  • 2.5 Removing and installing toothed belt pulley for coolant pump
    182
  • 2.6 Removing and installing thermostat
    183
  • 2.7 Removing and installing electric coolant pump
    186
  • 2.8 Removing and installing coolant temperature sender G62
    188
  • 2.9 Removing and installing radiator fan thermal switch F18
    190
  • 3 Coolant pipes
    192
  • 3.1 Assembly overview - coolant pipes
    192
  • 3.2 Removing and installing coolant pipes
    192
  • 4 Radiator, radiator fan
    196
  • 4.1 Assembly overview - radiator/radiator fan
    196
  • 4.2 Assembly overview - radiator cowl and radiator fan
    198
  • 4.3 Removing and installing radiator
    199
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    202
  • 4.5 Removing and installing radiator cowl
    205
  • 4.6 Removing and installing radiator fan V7
    207
  • Turbocharging/supercharging
    209
  • 1 Exhaust turbocharger
    209
  • 1.1 Assembly overview - turbocharger
    209
  • 1.2 Removing and installing turbocharger
    211
  • 1.3 Removing and installing charge pressure positioner V465
    215
  • 1.4 Removing and installing connection for turbocharger
    216
  • 2 Charge air system
    220
  • 2.1 Assembly overview - charge air system
    220
  • 2.2 Removing and installing air pipe
    222
  • 2.3 Removing and installing charge pressure sender GX26
    223
  • 2.4 Removing and installing charge air cooler
    223
  • 2.5 Checking charge air system for leaks
    226
  • Mixture preparation - injection
    229
  • 1 Injection system
    229
  • 1.1 Overview of fitting locations - injection system
    229
  • 2 Air filter
    233
  • 2.1 Assembly overview - air filter housing
    233
  • 2.2 Removing and installing air filter housing
    234
  • 2.3 Removing and installing resonator for intake air
    235
  • 3 Intake manifold
    236
  • 3.1 Assembly overview - intake manifold
    236
  • 3.2 Removing and installing intake manifold
    238
  • 3.3 Removing and installing throttle valve module GX3
    240
  • 3.4 Cleaning throttle valve module GX3
    241
  • 4 Injectors
    243
  • 4.1 Assembly overview - fuel rail with injectors
    243
  • 4.2 Removing and installing fuel rail
    244
  • 4.3 Removing and installing injectors
    245
  • 5 Senders and sensors
    250
  • 5.1 Removing and installing intake manifold sender GX9
    250
  • 5.2 Removing and installing fuel pressure sender G247
    250
  • 5.3 Checking fuel pressure sender G247
    251
  • 6 High-pressure pump
    254
  • 6.1 Assembly overview - high-pressure pump
    254
  • 6.2 Removing and installing high-pressure pump
    255
  • 6.3 Removing and installing high-pressure pipe
    256
  • 7 Lambda probe
    258
  • 7.1 Assembly overview - Lambda probe
    258
  • 7.2 Removing and installing Lambda probe
    259
  • 8 Engine (motor) control unit
    262
  • 8.1 Assembly overview - engine control unit
    262
  • 8.2 Removing and installing engine (motor) control unit J623
    263
  • Exhaust system
    265
  • 1 Exhaust pipes, silencers
    265
  • 1.1 Assembly overview - silencers
    265
  • 1.2 Separating exhaust pipes, silencers
    266
  • 1.3 Removing and installing silencer
    268
  • 1.4 Aligning exhaust system free of tension
    270
  • 1.5 Check exhaust system for leaks
    270
  • 1.6 Installation position of clamp
    271
  • 2 Exhaust gas cleaning
    272
  • 2.1 Assembly overview - emission control
    272
  • 2.2 Removing and installing catalytic converter
    273
  • Ignition system
    278
  • 1 Ignition system
    278
  • 1.1 Assembly overview - ignition system
    278
  • 1.2 Test data, spark plugs
    279
  • 1.3 Removing and installing ignition coils with output stage
    279
  • 1.4 Removing and installing knock sensor 1 G61
    281
  • 1.5 Removing and installing Hall sender G40
    281
  • 1.6 Removing and installing engine speed sender G28
    282
Manufacturer's designation 4-cyl. direct injection (1.2 l, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Engine code CJZD
Category Reparaturanleitung

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