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  • Examplepage for repair manual 6-speed manual gearbox 0A8
  • Examplepage for repair manual 2 6-speed manual gearbox 0A8
  • Examplepage for repair manual 3 6-speed manual gearbox 0A8

6-speed manual gearbox 0A8

For Polo

Original Volkswagen repair manual


17,35 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

9.807 KB

210 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual Polo 6-speed manual gearbox 0A8 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    3
  • 3.3 Calculation of gear ratios
    3
  • 4 Overview - power transmission
    4
  • 5 Electrical components
    6
  • 5.1 Overview of fitting locations - electrical components
    6
  • 6 Repair notes
    7
  • 6.1 General repair instructions
    7
  • Clutch
    10
  • 1 Clutch operation
    10
  • 1.1 Overview of fitting locations – clutch mechanism
    10
  • 1.2 Assembly overview - pedal cluster
    12
  • 1.3 Assembly overview - clutch hydraulics
    14
  • 1.4 Assembly overview - clutch release mechanism
    18
  • 1.5 Removing and installing bearing bush
    19
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    20
  • 1.7 Removing and installing clutch position sender G476
    20
  • 1.8 Removing and installing over-centre spring
    22
  • 1.9 Removing and installing extension spring
    23
  • 1.10 Removing and installing clutch pedal
    23
  • 1.11 Removing and installing mounting bracket
    25
  • 1.12 Removing and installing clutch master cylinder
    29
  • 1.13 Removing and installing bleeder
    30
  • 1.14 Removing and installing lines for clutch mechanism
    31
  • 1.15 Removing and installing clutch slave cylinder together with release bearing
    34
  • 1.16 Bleeding clutch mechanism
    35
  • 1.17 Repairing clutch release mechanism
    36
  • 2 Clutch
    38
  • 2.1 Assembly overview - clutch
    38
  • 2.2 Removing and installing clutch
    41
  • Controls, housing
    54
  • 1 Selector mechanism
    54
  • 1.1 Installation position - selector mechanism
    54
  • 1.2 Assembly overview - gear knob and cover
    56
  • 1.3 Assembly overview - selector mechanism
    57
  • 1.4 Removing and installing gear knob
    59
  • 1.5 Removing and installing selector mechanism
    60
  • 1.6 Repairing selector mechanism
    63
  • 1.7 Adjusting selector mechanism
    65
  • 1.8 Checking selector mechanism
    67
  • 2 Removing and installing gearbox
    68
  • 2.1 Removing gearbox
    68
  • 2.2 Installing gearbox
    89
  • 2.3 Specified torques for gearbox
    96
  • 3 Assembly mountings
    97
  • 3.1 Assembly overview - assembly mountings
    97
  • 4 Transporting gearbox
    98
  • 5 Gear oil
    99
  • 5.1 Distinguishing between different manual gearbox types when filling oil
    99
  • 5.2 Checking gear oil level
    99
  • 6 Installing to engine and gearbox support
    103
  • 7 Dismantling and assembling gearbox
    104
  • 7.1 Schematic overview - gearbox
    104
  • 7.2 Assembly overview - gearbox
    105
  • 7.3 Assembly overview - gearbox housing and selector mechanism
    106
  • 7.4 Assembly overview - selector unit
    108
  • 7.5 Assembly overview - shafts, differential, selector mechanism
    109
  • 7.6 Assembly overview - selector forks
    111
  • 7.7 Renewing oil seal for selector shaft
    111
  • 7.8 Removing and installing selector unit with gearbox installed
    113
  • 7.9 Dismantling and assembling gearbox
    116
  • 8 Gearbox housing, clutch housing
    131
  • 8.1 Assembly overview - gearbox housing
    131
  • 8.2 Assembly overview - clutch housing
    133
  • 8.3 Repairing gearbox housing
    134
  • 8.4 Repairing clutch housing
    142
  • Gears, shafts
    144
  • 1 Input shaft
    144
  • 1.1 Assembly overview - input shaft
    144
  • 1.2 Dismantling and assembling input shaft
    145
  • 1.3 Renewing input shaft seal
    149
  • 2 Output shaft
    151
  • 2.1 Assembly overview - output shaft
    151
  • 2.2 Dismantling and assembling output shaft
    156
  • 2.3 Adjusting output shaft
    177
  • Final drive - differential
    188
  • 1 Seals
    188
  • 1.1 Overview of fitting locations - seals
    188
  • 1.2 Renewing left oil seal
    189
  • 1.3 Renewing right oil seal
    191
  • 2 Differential
    195
  • 2.1 Assembly overview - differential
    195
  • 2.2 Dismantling and assembling differential
    197
  • 2.3 Adjusting differential
    201
  • 3 Adjustment overview
    206
Manufacturer's designation 6-speed manual gearbox 0A8
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Transmission designations 0A8
Transmission types FSM, HDS, KDV, FJW, FLB, JNC, JRX, KYA, KPB, LNK
Category Reparaturanleitung

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