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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Passat Lim / Passat Var.

Original Volkswagen repair manual


24,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

14.025 KB

312 Sites

Detailed technical data

Immediately readable

This repair manual contains: Heating, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor, Control motors, Front heater and air conditioning unit, Air duct, Coolant circuit, Operating and display unit and Other controlling and regulating components. Show more
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Repair manual Passat Lim / Passat Var. Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety precautions when handling refrigerants
    2
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on high-voltage system
    2
  • 1.5 Safety precautions when working in the vicinity of high-voltage components
    3
  • 1.6 Safety precautions when working on the cooling system
    3
  • 1.7 Safety precautions when working on vehicles with auxiliary/supplementary heater
    4
  • 2 Identification
    5
  • 2.1 Identification of heater and air conditioning unit
    5
  • 3 General information
    6
  • 3.1 Notes concerning odours in air conditioned vehicles
    6
  • 3.2 Notes for vehicles with start-stop system
    6
  • 3.3 Type plates
    7
  • 4 Repair notes
    8
  • 4.1 Working on refrigerant circuit
    8
  • 4.2 General repair instructions
    9
  • 4.3 Refrigerant circuit seals
    9
  • 4.4 Checking heater output
    10
  • 4.5 Checking cooling output
    30
  • 5 Technical data
    60
  • 5.1 Refrigerant capacity
    60
  • 5.2 Refrigerant oil capacities
    60
  • 5.3 Oil distribution
    61
  • Heating
    62
  • 1 Heating
    62
  • Air conditioning system
    63
  • 1 Overview of fitting locations - air conditioning system
    63
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    63
  • 2 Refrigerant circuit
    69
  • 2.1 System overview - refrigerant circuit
    69
  • 2.2 Assembly overview - condenser
    75
  • 2.3 Removing and installing refrigerant circuit pressure sender G805
    77
  • 2.4 Removing and installing expansion valve
    79
  • 2.5 Removing and installing condenser
    86
  • 2.6 Removing and installing desiccant bag or cartridge
    90
  • 2.7 Removing and installing damper weight for refrigerant line, low-pressure side
    98
  • 2.8 Removing and installing refrigerant pressure and temperature sender G395
    99
  • 2.9 Removing and installing refrigerant shut-off valve for heater and air conditioner unit N541
    100
  • 2.11 Removing and installing heat exchanger for high-voltage battery
    107
  • 2.12 Removing and installing evacuating and charging valves on low and high-pressure side
    110
  • 2.13 Removing and installing refrigerant line with internal heat exchanger
    112
  • 2.14 Refrigerant line with restrictor
    119
  • 2.17 Removing and installing refrigerant line between condenser and evaporator
    124
  • 2.21 Commissioning of air conditioning system after filling refrigerant circuit
    135
  • 3 Air conditioner compressor
    137
  • 3.1 Assembly overview - drive unit of air conditioner compressor
    137
  • 3.2 Assembly overview - pulley
    141
  • 3.3 Removing air conditioning compressor from and installing on bracket
    145
  • 3.4 Removing and installing air conditioner compressor
    149
  • 3.5 Removing and installing high-voltage system fuse 3 S353
    156
  • 3.6 Checking high-pressure safety valve on air conditioner compressor
    157
  • 3.7 Removing and installing pulley
    157
  • 4 Control motors
    162
  • 4.1 Overview of fitting locations – front control motors
    162
  • 4.4 Removing and installing air recirculation flap control motor V113
    174
  • 4.5 Removing and installing left temperature flap control motor V158 with potentiometer G220
    178
  • 4.6 Removing and installing right temperature flap control motor V159 with potentiometer G221
    182
  • 4.7 Removing and installing rear temperature flap control motor V137
    185
  • 4.10 Removing and installing air distribution flap control motor V428 with potentiometer G645
    196
  • 4.11 Removing and installing air distribution flap actuation unit
    200
  • 5 Front heater and air conditioning unit
    206
  • 5.1 Assembly overview - heater and air conditioning unit
    206
  • 5.2 Assembly overview - add-on parts of heater and air conditioning unit and of air intake box
    210
  • 5.3 Assembly overview - evaporator housing
    212
  • 5.4 Assembly overview - flaps and partitions in air distribution housing
    213
  • 5.5 Removing and installing heater and air conditioning unit
    216
  • 5.6 Dismantling and assembling heater and air conditioning unit
    221
  • 5.7 Removing and installing air distribution housing
    222
  • 5.8 Removing and installing holder for heater and air conditioning unit
    222
  • 5.9 Removing and installing evaporator
    223
  • 5.10 Removing and installing fresh air blower control unit J126
    225
  • 5.11 Removing and installing dust and pollen filter
    226
  • 5.12 Removing and installing fresh air blower V2
    228
  • 5.15 Removing and installing heat exchanger
    233
  • 5.16 Removing and installing coolant pipes on heat exchanger
    254
  • 5.17 Removing and installing evaporator temperature sensor G308
    256
  • 5.18 Checking condensation drain
    258
  • 5.19 Removing and installing condensation drain
    259
  • 5.20 Removing and installing baffle plate
    263
  • 6 Air duct
    264
  • 6.1 Assembly overview - air duct and air distribution in passenger compartment
    264
  • 6.2 Removing and installing fresh air intake
    265
  • 6.3 Removing and installing cover for fresh air intake
    267
  • 6.4 Removing and installing air intake duct
    268
  • 6.5 Removing and installing driver side footwell vents
    269
  • 6.6 Removing and installing front passenger side footwell vents
    270
  • 6.7 Removing and installing rear footwell vent
    271
  • 6.8 Removing and installing air duct for rear vent
    272
  • 6.9 Removing and installing dash panel air duct
    273
  • 6.10 Removing and installing rear centre console vent duct
    273
  • 6.11 Checking forced ventilation for passenger compartment
    274
  • 6.12 Removing and installing forced ventilation for passenger compartment
    274
  • 6.13 Removing and installing air duct for defroster vent
    275
  • 6.14 Removing and installing air duct for centre vent
    276
  • 7 Coolant circuit
    277
  • 7.1 Incorporation of high-voltage heater (PTC) Z115 into coolant circuit
    277
  • 7.3 Removing and installing coolant valve for high-voltage battery N688
    283
  • 7.4 Removing and installing coolant valve for high-voltage battery V590
    285
  • 7.5 Removing and installing high-voltage heater (PTC) Z115 / high-voltage heater (PTC) J848
    286
  • 8 Operating and display unit
    291
  • 8.1 Overview of operating and display unit
    291
  • 8.2 Removing and installing operating and display unit
    296
  • 9 Other controlling and regulating components
    299
  • 9.1 Removing and installing sunlight penetration photosensor G107
    299
  • 9.2 Removing and installing external air quality and humidity sensor G935
    300
  • 9.3 Removing and installing ambient temperature sensor G17
    302
  • 9.4 Removing and installing humidity sender for air conditioning system G260
    302
  • 9.5 Removing and installing left vent temperature sender G150
    302
  • 9.6 Removing and installing right vent temperature sender G151
    303
  • 9.7 Removing and installing rear vent temperature sender G174
    304
  • 9.8 Removing and installing footwell vent temperature sender G192
    305
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Var. (2015 >)
Suitable car types 3G2, 3G5
Category Reparaturanleitung

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