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  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)

4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)

For Golf / Tiguan / Touran / Passat Lim / ...

Original Volkswagen repair manual


36,97 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

50.299 KB

523 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing motor, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Inlet and exhaust valves, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Golf / Tiguan / Touran / Passat Lim / ... 4-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and attachment of lines
    6
  • 3.5 Fitting radiator and condensers
    7
  • Removing and installing engine
    8
  • 1 Removing and installing motor
    8
  • 1.1 Removing motor
    8
  • 1.2 Separating engine and gearbox
    22
  • 1.3 Securing engine on engine and gearbox support
    23
  • 1.4 Installing engine
    25
  • 2 Assembly mountings
    30
  • 2.1 Assembly overview - assembly mountings
    30
  • 2.2 Removing and installing engine mounting
    34
  • 2.3 Removing and installing gearbox mounting
    35
  • 2.4 Removing and installing pendulum support
    38
  • 2.5 Supporting engine in installation position
    39
  • 2.6 Adjusting assembly mountings
    54
  • 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
    57
  • Crankshaft group
    59
  • 1 Cylinder block (pulley end)
    59
  • 1.1 Assembly overview - poly V-belt drive
    59
  • 1.2 Assembly overview - sealing flange, belt pulley end
    63
  • 1.3 Removing and installing poly-V belt
    65
  • 1.4 Removing and installing tensioner for poly V-belt
    69
  • 1.5 Removing and installing vibration damper
    70
  • 1.6 Removing and installing engine support
    72
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    76
  • 1.8 Removing and installing sealing flange on pulley end
    79
  • 2 Cylinder block, gearbox end
    83
  • 2.1 Assembly overview - cylinder block, gearbox end
    83
  • 2.2 Removing and installing flywheel
    84
  • 2.3 Removing and installing sealing flange on gearbox side
    85
  • 3 Crankshaft
    97
  • 3.1 Renewing needle bearing in crankshaft
    97
  • 3.2 Crankshaft dimensions
    99
  • 3.3 Measuring axial clearance of crankshaft
    100
  • 4 Pistons and conrods
    102
  • 4.1 Assembly overview - pistons and conrods
    102
  • 4.2 Removing and installing pistons
    105
  • 4.3 Removing and installing oil spray jets
    106
  • 4.4 Checking pistons and cylinder bores
    108
  • 4.5 Checking radial clearance of conrods
    110
  • 4.6 Setting piston to TDC position
    110
  • Cylinder head, valve gear
    116
  • 1 Cylinder head
    116
  • 1.1 Assembly overview - cylinder head
    116
  • 1.2 Assembly overview - camshaft housing
    119
  • 1.3 Removing and installing cylinder head
    127
  • 1.4 Removing and installing camshaft housing
    133
  • 1.5 Checking compression
    139
  • 2 Toothed belt drive
    141
  • 2.1 Assembly overview - toothed belt cover
    141
  • 2.2 Assembly overview - toothed belt
    142
  • 2.3 Removing and installing toothed belt guard
    146
  • 2.4 Preassembling and installing valve timing tool
    147
  • 2.5 Removing and installing toothed belt
    158
  • 2.6 Checking valve timing
    168
  • 2.7 Adjusting valve timing
    170
  • 2.8 Removing toothed belt from camshaft
    193
  • 3 Valve gear
    203
  • 3.1 Assembly overview - valve gear
    203
  • 3.2 Measuring axial play of camshaft
    206
  • 3.3 Removing and installing camshaft oil seal
    207
  • 3.4 Removing and installing camshaft adjuster
    218
  • 3.5 Removing and installing camshaft control valve 1 N205
    234
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    235
  • 3.7 Removing and installing valve stem seals
    236
  • 3.8 Removing and installing toothed belt pulley
    249
  • 3.9 Removing and installing cam actuators
    252
  • 4 Inlet and exhaust valves
    255
  • 4.1 Checking valve guides
    255
  • 4.2 Checking valves
    256
  • 4.3 Valve dimensions
    256
  • Lubrication
    257
  • 1 Sump, oil pump
    257
  • 1.1 Assembly overview - sump/oil pump
    257
  • 1.2 Engine oil:
    261
  • 1.3 Removing and installing lower part of sump
    261
  • 1.4 Removing and installing upper part of sump
    268
  • 1.5 Removing and installing oil pump
    274
  • 1.6 Removing and installing oil level and oil temperature sender G266
    275
  • 2 Engine oil cooler
    277
  • 2.1 Assembly overview - engine oil cooler
    277
  • 2.2 Removing and installing engine oil cooler
    277
  • 3 Crankcase ventilation
    279
  • 3.1 Assembly overview - crankcase breather system
    279
  • 3.2 Removing and installing oil separator
    280
  • 4 Oil filter, oil pressure switch
    283
  • 4.1 Assembly overview - oil filter/oil pressure switch
    283
  • 4.2 Removing and installing oil pressure switch F1
    285
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    287
  • 4.4 Removing and installing oil pressure regulating valve N428
    289
  • 4.5 Checking oil pressure
    290
  • Cooling
    293
  • 1 Cooling system/coolant
    293
  • 1.1 Connection diagram - coolant hoses
    293
  • 1.2 Checking cooling system for leaks
    295
  • 1.3 Draining and adding coolant
    300
  • 2 Coolant pump, regulation of cooling system
    309
  • 2.1 Assembly overview - coolant pump, thermostat
    309
  • 2.2 Assembly overview - electric coolant pump
    312
  • 2.3 Assembly overview - engine preheater
    313
  • 2.4 Assembly overview - coolant temperature sender
    314
  • 2.5 Removing and installing electric coolant pump
    315
  • 2.6 Removing and installing coolant pump
    317
  • 2.7 Removing and installing thermostat
    323
  • 2.8 Removing and installing toothed belt pulley for coolant pump
    327
  • 2.9 Removing and installing coolant temperature sender G62
    332
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    334
  • 2.11 Removing and installing engine preheating element Z97
    335
  • 3 Coolant pipes
    338
  • 3.1 Assembly overview - coolant pipes
    338
  • 3.2 Removing and installing coolant pipes
    338
  • 4 Radiator, radiator fan
    343
  • 4.1 Assembly overview - radiator/radiator fan
    343
  • 4.2 Assembly overview - radiator cowl and radiator fan
    347
  • 4.3 Removing and installing radiator
    349
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    359
  • 4.5 Removing and installing radiator cowl with radiator fan
    365
  • 4.6 Removing and installing radiator fan
    367
  • Turbocharging/supercharging
    370
  • 1 Turbocharger
    370
  • 1.1 Assembly overview - turbocharger
    370
  • 1.2 Removing and installing turbocharger
    374
  • 1.3 Removing and installing charge pressure positioner V465
    380
  • 1.4 Removing and installing connection for turbocharger
    383
  • 2 Charge air system
    386
  • 2.1 Assembly overview - charge air system
    386
  • 2.2 Removing and installing charge pressure sender GX26
    388
  • 2.3 Removing and installing charge air cooler
    389
  • 2.4 Checking charge air system for leaks
    392
  • 2.5 Removing and installing air pipe
    394
  • Mixture preparation - injection
    397
  • 1 Injection system
    397
  • 1.1 Overview of fitting locations - injection system
    397
  • 2 Injectors
    402
  • 2.1 Assembly overview - fuel rail with injectors
    402
  • 2.2 Removing and installing fuel rail
    404
  • 2.3 Removing and installing injectors
    405
  • 2.4 Cleaning injectors
    411
  • 3 Air filter
    413
  • 3.1 Assembly overview - air filter housing
    413
  • 3.2 Removing and installing air filter housing
    414
  • 3.3 Removing and installing resonator for intake air
    415
  • 4 Intake manifold
    417
  • 4.1 Assembly overview - intake manifold
    417
  • 4.2 Removing and installing intake manifold
    420
  • 4.3 Removing and installing throttle valve module GX3
    423
  • 4.4 Cleaning throttle valve module GX3
    424
  • 5 Senders and sensors
    426
  • 5.1 Removing and installing intake manifold sender GX9
    426
  • 5.2 Removing and installing fuel pressure sender G247
    426
  • 5.3 Checking fuel pressure sender G247
    428
  • 5.4 Removing and installing exhaust gas pressure sensor 1 G450
    432
  • 6 Engine control unit
    434
  • 6.1 Removing and installing engine control unit J623
    434
  • 7 High-pressure pump
    442
  • 7.1 Assembly overview - high-pressure pump
    442
  • 7.2 Removing and installing high-pressure pump
    448
  • 7.3 Removing and installing high-pressure pipe
    450
  • 8 Lambda probe
    452
  • 8.1 Assembly overview - Lambda probe
    452
  • 8.2 Removing and installing Lambda probe
    453
  • Exhaust system
    455
  • 1 Exhaust pipes and silencers
    455
  • 1.1 Assembly overview - silencers
    455
  • 1.2 Removing and installing silencer
    466
  • 1.3 Separating exhaust pipes from silencers
    477
  • 1.4 Aligning exhaust system free of stress
    485
  • 1.5 Checking exhaust system for leaks
    487
  • 1.6 Installation position of clamp
    487
  • 2 Emission control
    490
  • 2.1 Assembly overview - emission control
    490
  • 2.2 Removing and installing catalytic converter
    499
  • 2.3 Removing and installing particulate filter
    507
  • 2.4 Removing and installing exhaust flap control unit J883
    507
  • Ignition system
    509
  • 1 Ignition system
    509
  • 1.1 Assembly overview - ignition system
    509
  • 1.2 Removing and installing ignition coils with output stage
    511
  • 1.3 Removing and installing knock sensor 1 G61
    514
  • 1.4 Removing and installing Hall sender
    514
  • 1.5 Removing and installing engine speed sender G28
    515
Manufacturer's designation 4-cylinder direct injection engine (1.4 l engine, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014) / Golf Sportsvan (2014 >) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Tiguan (2016) / Golf VII (2017) / Tiguan RUS (2017) / Golf (2017) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Tiguan [RU] (2021 >) / Tiguan (2021 >)
Suitable car types 5G1, AM1, 3G2, 3G5, 5T1, AD1, BQ1, BT1, BV5, AN1, CB5, CB2, BT2, AX1
Engine code CMBA, CPVA, CHPA, CXSA, CHPB, CXSB, CZCA, CZEA, CZDB, CZDD, DJVA, CZDA, CPVB, CZDE
Category Reparaturanleitung

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