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  • Examplepage for repair manual 6-speed dual clutch gearbox 0D9
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  • Examplepage for repair manual 6-speed dual clutch gearbox 0D9
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 0D9
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 0D9

6-speed dual clutch gearbox 0D9

For Polo / Golf / Tiguan / Touran / Arteon / Passat Lim / ...

Original Volkswagen repair manual


29,15 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

15.746 KB

384 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch, Mechatronic unit, Bevel box, Selector mechanism, Removing and installing gearbox, Front differential lock, Currently, no repairs can be made to gears and shafts and Oil seals. Show more
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Repair manual 6-speed dual clutch gearbox 0D9 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 General safety provisions
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Notes on tow-starting/towing
    2
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Repair notes
    6
  • 3.1 General repair instructions
    6
  • 3.2 Gaskets and seals
    7
  • 3.3 Nuts and bolts
    7
  • 4 Technical data
    9
  • 4.1 Allocation gearbox - engine
    9
  • 4.2 Capacities
    12
  • 5 Electrical components
    14
  • 5.1 Overview of fitting locations - electrical components
    14
  • Clutch
    16
  • 1 Clutch
    16
  • 1.1 Assembly overview - dual clutch
    16
  • 1.2 Removing and installing clutch end cover
    18
  • 1.3 Removing dual clutch
    23
  • 1.4 Installing dual clutch
    25
  • Controls, housing
    33
  • 1 Mechatronic unit
    33
  • 1.1 Assembly overview - mechatronic unit
    33
  • 1.2 Removing and installing sump
    38
  • 1.3 Removing and installing mechatronic unit for dual clutch gearbox J743
    46
  • 2 Bevel box
    69
  • 2.1 Assembly overview - bevel box
    69
  • 2.2 Removing bevel box
    70
  • 2.3 Installing bevel box
    77
  • 3 Selector mechanism
    82
  • 3.1 Assembly overview - selector mechanism
    82
  • 3.2 Manual release from position P
    85
  • 3.3 Removing and installing selector lever handle
    90
  • 3.4 Moving push-button in the handle to installation position
    109
  • 3.5 Removing and installing selector mechanism
    112
  • 3.6 Adjusting selector mechanism
    121
  • 3.7 Removing and installing gear selector cable
    128
  • 3.8 Checking selector mechanism
    134
  • 3.9 Checking and adjusting selector lever cable
    135
  • 3.10 Renewing selector shaft seal
    138
  • 4 Removing and installing gearbox
    141
  • 4.1 Removing gearbox
    141
  • 4.2 Installing gearbox
    263
  • 4.3 Specified torques for gearbox
    269
  • 5 Assembly mountings
    272
  • 5.1 Assembly overview - assembly mountings
    272
  • 6 Transporting gearbox
    276
  • 6.1 Transporting gearbox
    276
  • 6.2 Transporting front differential lock
    276
  • 7 Dismantling and assembling gearbox
    278
  • 7.1 Assembly overview - gearbox
    278
  • 8 Securing to engine and gearbox support
    282
  • 8.1 Installing gearbox to engine and gearbox support
    282
  • 8.2 Securing front differential lock to engine and gearbox support
    283
  • 9 Gear oil circuit
    285
  • 9.1 Removing and installing gear oil cooler
    285
  • 9.2 Removing and installing cover for gear oil pump
    288
  • 9.3 Removing and installing gear oil pump
    290
  • 9.4 Removing and installing gear oil filter
    292
  • 10 Gear oil
    295
  • 10.1 Checking gear oil level
    295
  • 10.2 Draining and filling gear oil
    299
  • 11 Front differential lock
    303
  • 11.1 Assembly overview - front differential lock
    303
  • 11.2 Removing front differential lock
    303
  • 11.3 Installing front differential lock
    307
  • 11.4 Removing and installing differential lock control unit J647
    309
  • Gears, shafts
    311
  • 1 Currently, no repairs can be made to gears and shafts
    311
  • Final drive - differential
    312
  • 1 Gear oil
    312
  • 1.1 Checking gear oil level
    312
  • 2 Oil for front differential lock
    316
  • 2.1 Checking oil level for front differential lock
    316
  • 2.2 Draining and filling oil for front differential lock
    317
  • 3 Oil seals
    322
  • 3.1 Overview of fitting locations - seals
    322
  • 3.2 Renewing left seal
    324
  • 3.3 Renewing right seal
    328
  • 4 Components of front differential lock
    345
  • 4.1 Assembly overview - components of front differential lock
    345
  • 4.2 Checking function
    347
  • 4.3 Removing and installing pump for front differential lock V181
    347
  • 4.4 Removing and installing coupling for front differential lock
    349
  • 4.5 Renewing seals for front differential lock
    349
  • 4.6 Renewing ball bearing for flange shaft
    358
  • 5 Bevel box
    361
  • 5.1 Assembly overview - bevel box
    361
  • 5.2 Removing and installing right flange shaft
    363
  • 5.3 Renewing needle bearing (polygon bearing) for right flange shaft
    366
  • 5.4 Renewing output flange and redetermining thickness of shim, bevel box removed
    367
Manufacturer's designation 6-speed dual clutch gearbox 0D9
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014) / Golf Sportsvan (2014 >) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Tiguan (2016) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / Golf (2017) / Polo (2018) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Tiguan [RU] (2021 >)
Suitable car types 5G1, AM1, 3G2, 3G5, 5T1, AD1, BQ1, 3H7, BT1, BV5, AW1, AN1, CB5, CB2, BT2
Category Reparaturanleitung

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