Name: 6-speed dual clutch gearbox 0D9
Brand: Volkswagen
SKU: CDG2a9fcec98044
Price: 29.15 EUR
Availability: InStock

Content
Details
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Repair manual 6-speed dual clutch gearbox 0D9 PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 General safety provisions
1
1.2 Safety measures when working on vehicles with a start/stop system
1
1.3 Notes on tow-starting/towing
2
2 Identification
3
2.1 Gearbox identification
3
3 Repair notes
6
3.1 General repair instructions
6
3.2 Gaskets and seals
7
3.3 Nuts and bolts
7
4 Technical data
9
4.1 Allocation gearbox - engine
9
4.2 Capacities
12
5 Electrical components
14
5.1 Overview of fitting locations - electrical components
14
Clutch
16
1 Clutch
16
1.1 Assembly overview - dual clutch
16
1.2 Removing and installing clutch end cover
18
1.3 Removing dual clutch
23
1.4 Installing dual clutch
25
Controls, housing
33
1 Mechatronic unit
33
1.1 Assembly overview - mechatronic unit
33
1.2 Removing and installing sump
38
1.3 Removing and installing mechatronic unit for dual clutch gearbox J743
46
2 Bevel box
69
2.1 Assembly overview - bevel box
69
2.2 Removing bevel box
70
2.3 Installing bevel box
77
3 Selector mechanism
82
3.1 Assembly overview - selector mechanism
82
3.2 Manual release from position P
85
3.3 Removing and installing selector lever handle
90
3.4 Moving push-button in the handle to installation position
109
3.5 Removing and installing selector mechanism
112
3.6 Adjusting selector mechanism
121
3.7 Removing and installing gear selector cable
128
3.8 Checking selector mechanism
134
3.9 Checking and adjusting selector lever cable
135
3.10 Renewing selector shaft seal
138
4 Removing and installing gearbox
141
4.1 Removing gearbox
141
4.2 Installing gearbox
263
4.3 Specified torques for gearbox
269
5 Assembly mountings
272
5.1 Assembly overview - assembly mountings
272
6 Transporting gearbox
276
6.1 Transporting gearbox
276
6.2 Transporting front differential lock
276
7 Dismantling and assembling gearbox
278
7.1 Assembly overview - gearbox
278
8 Securing to engine and gearbox support
282
8.1 Installing gearbox to engine and gearbox support
282
8.2 Securing front differential lock to engine and gearbox support
283
9 Gear oil circuit
285
9.1 Removing and installing gear oil cooler
285
9.2 Removing and installing cover for gear oil pump
288
9.3 Removing and installing gear oil pump
290
9.4 Removing and installing gear oil filter
292
10 Gear oil
295
10.1 Checking gear oil level
295
10.2 Draining and filling gear oil
299
11 Front differential lock
303
11.1 Assembly overview - front differential lock
303
11.2 Removing front differential lock
303
11.3 Installing front differential lock
307
11.4 Removing and installing differential lock control unit J647
309
Gears, shafts
311
1 Currently, no repairs can be made to gears and shafts
311
Final drive - differential
312
1 Gear oil
312
1.1 Checking gear oil level
312
2 Oil for front differential lock
316
2.1 Checking oil level for front differential lock
316
2.2 Draining and filling oil for front differential lock
317
3 Oil seals
322
3.1 Overview of fitting locations - seals
322
3.2 Renewing left seal
324
3.3 Renewing right seal
328
4 Components of front differential lock
345
4.1 Assembly overview - components of front differential lock
345
4.2 Checking function
347
4.3 Removing and installing pump for front differential lock V181
347
4.4 Removing and installing coupling for front differential lock
349
4.5 Renewing seals for front differential lock
349
4.6 Renewing ball bearing for flange shaft
358
5 Bevel box
361
5.1 Assembly overview - bevel box
361
5.2 Removing and installing right flange shaft
363
5.3 Renewing needle bearing (polygon bearing) for right flange shaft
366
5.4 Renewing output flange and redetermining thickness of shim, bevel box removed
367

Manufacturer's designation	6-speed dual clutch gearbox 0D9
Manufacturer	Volkswagen
Suitable for	Golf VII (2013) / Golf Variant (2014) / Golf Sportsvan (2014 >) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Tiguan (2016) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / Golf (2017) / Polo (2018) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Tiguan [RU] (2021 >)
Suitable car types	5G1, AM1, 3G2, 3G5, 5T1, AD1, BQ1, 3H7, BT1, BV5, AW1, AN1, CB5, CB2, BT2
Category	Reparaturanleitung

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