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  • Examplepage for repair manual 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)

4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)

For Golf / Sharan / Touran / Tiguan / Arteon / Passat Lim / ...

Original Volkswagen repair manual


40,45 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

65.245 KB

595 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Intake manifold, Lambda probe and Secondary air system. Show more
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Repair manual 4-cyl. direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on ignition system
    2
  • 1.5 Safety precautions when working on the cooling system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • 3.3 Contact corrosion
    7
  • 3.4 Routing and attachment of lines
    7
  • 3.5 Fitting radiator and condensers
    8
  • 3.6 Checking vacuum system
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    30
  • 1.3 Securing engine on engine and gearbox support
    40
  • 1.4 Installing engine
    43
  • 2 Assembly mountings
    47
  • 2.1 Assembly overview - assembly mountings
    47
  • 2.2 Supporting engine in installation position
    51
  • 2.3 Removing and installing engine mounting
    72
  • 2.4 Removing and installing gearbox mounting
    74
  • 2.5 Removing and installing pendulum support
    76
  • 2.6 Checking adjustment of assembly mountings
    77
  • 2.7 Adjusting assembly mountings
    78
  • 3 Engine cover panel
    81
  • 3.1 Removing and installing engine cover
    81
  • Crankshaft group
    82
  • 1 Cylinder block (pulley end)
    82
  • 1.1 Assembly overview - cylinder block (pulley end)
    82
  • 1.2 Removing and installing poly-V belt
    85
  • 1.3 Removing and installing tensioner for poly V-belt
    87
  • 1.4 Removing and installing vibration damper
    88
  • 1.5 Removing and installing bracket for ancillaries
    95
  • 1.6 Removing and installing engine support
    98
  • 1.7 Renewing seal for vibration damper
    100
  • 2 Cylinder block, gearbox end
    103
  • 2.1 Assembly overview - cylinder block, gearbox end
    103
  • 2.2 Removing and installing flywheel
    104
  • 2.3 Removing and installing sealing flange on gearbox side
    106
  • 3 Crankshaft
    111
  • 3.1 Assembly overview - crankshaft
    111
  • 3.2 Crankshaft dimensions
    113
  • 3.3 Allocation of main bearing shells
    113
  • 3.4 Renewing needle bearing in crankshaft
    115
  • 3.5 Measuring axial clearance of crankshaft
    117
  • 3.6 Measuring radial clearance of crankshaft
    118
  • 3.7 Removing and installing sender wheel
    119
  • 4 Balancer shaft
    121
  • 4.1 Assembly overview - balance shaft
    121
  • 4.2 Removing and installing balance shaft
    123
  • 5 Pistons and conrods
    130
  • 5.1 Assembly overview - pistons and conrods
    130
  • 5.2 Removing and installing pistons
    134
  • 5.3 Checking pistons and cylinder bores
    136
  • 5.4 Separating new conrod
    139
  • 5.5 Checking radial clearance of conrods
    139
  • 5.6 Removing and installing oil spray jets
    140
  • Cylinder head, valve gear
    142
  • 1 Cylinder head
    142
  • 1.1 Assembly overview - cylinder head
    142
  • 1.2 Removing and installing cylinder head
    145
  • 1.3 Removing and installing vacuum pump
    152
  • 1.4 Checking compression
    154
  • 2 Cover for timing chain
    157
  • 2.1 Assembly overview - cover for timing chain
    157
  • 2.2 Removing and installing timing chain cover
    159
  • 3 Chain drive
    168
  • 3.1 Assembly overview - camshaft timing chains
    168
  • 3.2 Removing and installing camshaft timing chain
    171
  • 3.3 Assembly overview - drive chain for balance shaft
    187
  • 3.4 Removing and installing drive chain for balance shaft
    190
  • 3.5 Checking timing chain
    190
  • 3.6 Checking valve timing
    191
  • 4 Valve gear
    194
  • 4.1 Assembly overview - valve gear
    194
  • 4.2 Removing and installing camshaft
    199
  • 4.3 Removing and installing camshaft control valve 1 N205
    218
  • 4.4 Removing and installing exhaust camshaft control valve 1 N318
    218
  • 4.5 Removing and installing valve stem seals
    218
  • 5 Inlet and exhaust valves
    230
  • 5.1 Checking valve guides
    230
  • 5.2 Checking valves
    231
  • 5.3 Valve dimensions
    231
  • Lubrication
    232
  • 1 Sump, oil pump
    232
  • 1.1 Assembly overview - sump/oil pump
    232
  • 1.2 Removing and installing oil level and oil temperature sender G266
    235
  • 1.3 Removing and installing lower part of sump
    236
  • 1.4 Removing and installing oil pump
    242
  • 1.5 Removing and installing upper part of sump
    245
  • 1.6 Engine oil:
    250
  • 2 Engine oil cooler
    251
  • 2.1 Assembly overview - engine oil cooler
    251
  • 2.2 Removing and installing engine oil cooler
    251
  • 3 Crankcase ventilation
    254
  • 3.1 Assembly overview - crankcase breather system
    254
  • 3.2 Removing and installing oil separator
    255
  • 4 Oil filter, oil pressure switch
    256
  • 4.1 Assembly overview - oil filter
    256
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    256
  • 4.3 Removing and installing piston cooling jet control valve N522
    258
  • 4.4 Removing and installing oil pressure regulating valve N428
    259
  • 4.5 Removing and installing oil pressure switch
    260
  • 4.6 Checking oil pressure
    264
  • Cooling
    268
  • 1 Cooling system/coolant
    268
  • 1.1 Connection diagram - coolant hoses
    268
  • 1.2 Draining and adding coolant
    278
  • 1.3 Checking cooling system for leaks
    287
  • 1.4 Flushing cooling system
    291
  • 2 Coolant pump, regulation of cooling system
    315
  • 2.1 Assembly overview - coolant pump, thermostat
    315
  • 2.2 Assembly overview - electric coolant pump
    317
  • 2.3 Assembly overview - coolant temperature sender
    321
  • 2.4 Removing and installing toothed belt for coolant pump
    322
  • 2.5 Removing and installing coolant pump
    324
  • 2.6 Removing and installing electric coolant pump
    327
  • 2.7 Removing and installing coolant valves
    330
  • 2.8 Removing and installing actuator for engine temperature regulation N493
    337
  • 2.9 Removing and installing coolant temperature sender G62
    340
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    341
  • 3 Coolant pipes
    343
  • 3.1 Assembly overview - coolant pipes
    343
  • 3.2 Removing and installing coolant pipes
    343
  • 3.3 Removing and installing upper coolant pipes
    345
  • 4 Radiator, radiator fan
    348
  • 4.1 Assembly overview – radiator
    348
  • 4.2 Assembly overview - auxiliary radiator
    352
  • 4.3 Assembly overview – radiator cowl and radiator fan
    353
  • 4.4 Removing and installing radiator
    356
  • 4.5 Removing and installing radiator cowl
    364
  • 4.6 Removing and installing radiator fan
    367
  • 4.7 Removing and installing auxiliary radiator
    369
  • Turbocharging/supercharging
    374
  • 1 Turbocharger
    374
  • 1.1 Assembly overview - turbocharger
    374
  • 1.2 Removing and installing turbocharger
    380
  • 1.3 Removing and installing charge pressure positioner V465
    392
  • 1.4 Adjusting charge pressure positioner V465
    393
  • 2 Charge air system
    397
  • 2.1 Assembly overview - charge air system
    397
  • 2.2 Assembly overview - charge-air hose connections
    401
  • 2.3 Removing and installing charge air cooler
    401
  • 2.4 Removing and installing charge pressure sender G31
    407
  • 2.5 Checking charge air system for leaks
    407
  • Mixture preparation - injection
    412
  • 1 Injection system
    412
  • 1.1 Overview of fitting locations - injection system
    412
  • 2 Injectors
    424
  • 2.1 Assembly overview - fuel rail with injectors
    424
  • 2.2 Removing and installing fuel rail
    426
  • 2.3 Removing and installing injectors
    427
  • 2.4 Renewing seals on injectors
    435
  • 2.5 Cleaning injectors
    438
  • 3 Air filter
    441
  • 3.1 Assembly overview - air filter housing
    441
  • 3.2 Removing and installing air filter housing
    443
  • 4 Intake manifold
    445
  • 4.1 Assembly overview – intake manifold
    445
  • 4.2 Removing and installing intake manifold
    447
  • 4.3 Removing and installing throttle valve module GX3
    453
  • 4.4 Cleaning throttle valve module GX3
    456
  • 5 Senders and sensors
    458
  • 5.3 Removing and installing fuel pressure sender G247
    460
  • 5.4 Checking fuel pressure sender G247
    464
  • 5.5 Removing and installing fuel pressure sender for low-pressure G410
    469
  • 5.6 Removing and installing intake manifold sender GX9
    470
  • 5.7 Removing and installing pressure differential sender for particulate filter G1037
    471
  • 6 Engine control unit
    473
  • 6.1 Removing and installing engine control unit J623
    473
  • 6.2 Removing and installing engine (motor) control unit J623 with protective housing
    477
  • 7 High-pressure pump
    486
  • 7.1 Assembly overview - high-pressure pump
    486
  • 7.2 Removing and installing high-pressure pump
    488
  • 7.3 Removing and installing high-pressure pipe
    492
  • 8 Lambda probe
    496
  • 8.1 Assembly overview - Lambda probe
    496
  • 8.2 Removing and installing Lambda probe
    497
  • Exhaust system
    501
  • 1 Exhaust pipes and silencers
    501
  • 1.1 Assembly overview – silencers
    501
  • 1.2 Removing and installing silencer
    514
  • 1.3 Separating exhaust pipes from silencers
    525
  • 1.4 Aligning exhaust system free of stress
    532
  • 1.5 Checking exhaust system for leaks
    533
  • 2 Emission control
    534
  • 2.1 Assembly overview – emission control
    534
  • 2.3 Removing and installing catalytic converter
    550
  • 2.5 Removing and installing exhaust flap control unit J883/J945, Passat CJXA, Arteon
    568
  • 3 Exhaust gas temperature regulation
    569
  • 3.1 Assembly overview – exhaust gas temperature regulation
    569
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    570
  • 4 Secondary air system
    575
  • 4.1 Assembly overview - secondary air system
    575
  • 4.2 Removing and installing secondary air pump motor V101
    576
  • 4.3 Renewing stop buffer for secondary air pump
    576
  • 4.4 Removing and installing secondary air inlet valve N112
    577
  • Ignition system
    579
  • 1 Ignition system
    579
  • 1.1 Assembly overview - ignition system
    579
  • 1.2 Removing and installing ignition coils with output stage
    581
  • 1.3 Removing and installing knock sensor 1 G61
    583
  • 1.4 Removing and installing Hall sender
    585
  • 1.5 Removing and installing engine speed sender G28
    586
Manufacturer's designation 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014) / Passat Lim (2015 >) / Passat Var. (2015 >) / Sharan (2016 > ) / Touran (2016 > ) / Tiguan (2016) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / Golf (2017) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Golf (2020 >) / Tiguan [RU] (2021 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)
Suitable car types 5G1, 3G2, 3G5, 7N2, 5T1, AD1, BQ1, 3H7, BT1, BV5, CB5, CB2, CD1, BT2, AX1, 3H8, 3H9
Engine code CJSB, CHHA, CHHB, CNTA, CNTC, CJXA, CJXE, CJSC, CJXH, CXDB, DHGA, DLBA, DLRB, DNUA, DKTA, DNUC, CXDA, DEDA, DJHC, DKTB
Category Reparaturanleitung

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