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  • Examplepage for repair manual 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 6-speed manual gearbox 0AJ

6-speed manual gearbox 0AJ

For Golf Sportsvan / Scirocco GP / Passat Lim / Passat Var. / Touran

Original Volkswagen repair manual


19,23 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

12.008 KB

236 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    6
  • 3.3 Calculation of gear ratios
    6
  • 4 Overview - power transmission
    7
  • 5 Electrical components
    9
  • 5.1 Overview of fitting locations - electrical components
    9
  • 6 Repair instructions
    11
  • 6.1 General repair instructions
    11
  • Clutch
    14
  • 1 Clutch mechanism
    14
  • 1.1 Overview of fitting locations – clutch mechanism
    14
  • 1.2 Assembly overview - pedal cluster
    16
  • 1.3 Assembly overview - clutch hydraulics
    20
  • 1.4 Assembly overview - clutch release mechanism
    25
  • 1.5 Removing and installing bearing bush
    26
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    26
  • 1.7 Removing and installing clutch position sender G476
    27
  • 1.8 Removing and installing return spring
    30
  • 1.9 Removing and installing over-centre spring
    32
  • 1.10 Removing and installing clutch pedal
    36
  • 1.11 Removing and installing mounting bracket
    40
  • 1.12 Removing and installing clutch master cylinder
    48
  • 1.13 Removing and installing clutch slave cylinder
    50
  • 1.14 Removing and installing lines for clutch mechanism
    53
  • 1.15 Bleeding clutch mechanism
    55
  • 1.16 Repairing clutch release mechanism
    56
  • 2 Clutch
    58
  • 2.1 Assembly overview - clutch
    58
  • 2.2 Removing and installing clutch
    59
  • Controls, housing
    63
  • 1 Selector mechanism
    63
  • 1.1 Installation position - selector mechanism
    63
  • 1.2 Assembly overview - gear knob and cover
    65
  • 1.3 Assembly overview - selector mechanism
    67
  • 1.4 Removing and installing gear knob
    69
  • 1.5 Removing and installing selector mechanism
    73
  • 1.6 Repairing selector mechanism
    76
  • 1.7 Adjusting selector mechanism
    79
  • 1.8 Checking selector mechanism
    82
  • 2 Removing and installing gearbox
    83
  • 2.1 Distinguishing between different types of engines, Scirocco
    83
  • 2.2 Removing gearbox
    84
  • 2.3 Installing gearbox
    128
  • 2.4 Specified torques for gearbox
    146
  • 3 Assembly mountings
    149
  • 3.1 Assembly overview - assembly mountings
    149
  • 4 Transporting gearbox
    151
  • 5 Gear oil
    152
  • 5.1 Checking gear oil level
    152
  • 6 Securing to engine and gearbox support
    154
  • 7 Dismantling and assembling gearbox
    156
  • 7.1 Schematic overview - gearbox
    156
  • 7.2 Assembly overview - cover for gearbox housing and 5th/6th gear
    158
  • 7.3 Assembly overview - clutch housing
    160
  • 7.4 Assembly overview - shafts, differential, selector mechanism
    161
  • 7.5 Assembly overview - selector unit
    162
  • 7.6 Assembly overview - selector forks
    164
  • 7.7 Repairing selector forks
    165
  • 7.8 Repairing selector unit
    168
  • 7.9 Renewing selector shaft seal
    171
  • 7.10 Dismantling and assembling gearbox
    171
  • 8 Gearbox housing, clutch housing
    189
  • 8.1 Assembly overview - gearbox housing and clutch housing
    189
  • 8.2 Assembly overview - gearbox housing cover
    191
  • 8.3 Repairing gearbox housing cover
    192
  • Gears, shafts
    194
  • 1 Input shaft
    194
  • 1.1 Assembly overview - input shaft
    194
  • 1.2 Dismantling and assembling input shaft
    197
  • 1.3 Renewing input shaft seal
    205
  • 2 Output shaft
    207
  • 2.1 Assembly overview - output shaft
    207
  • 2.2 Dismantling and assembling output shaft
    210
  • Final drive - differential
    216
  • 1 Oil seals
    216
  • 1.1 Overview of fitting locations - seals
    216
  • 1.2 Renewing left seal
    217
  • 1.3 Renewing right oil seal
    219
  • 2 Differential
    223
  • 2.1 Assembly overview - differential
    223
  • 2.2 Dismantling and assembling differential
    224
  • 2.3 Adjusting differential
    229
Manufacturer's designation 6-speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Golf Sportsvan (2018 >)
Suitable car types AM1, 3G2, 3G5, 5T1, AN1
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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