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  • Examplepage for repair manual 6-speed manual gearbox 02Q, 0BB and 0FB
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q, 0BB and 0FB
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q, 0BB and 0FB

6-speed manual gearbox 02Q, 0BB and 0FB

For Golf Sportsvan / Scirocco GP / Passat Lim / Passat Var. / Touran / Passat Variant / Passat Limousine

Original Volkswagen repair manual


32,37 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

20.915 KB

438 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Bevel box, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual 6-speed manual gearbox 02Q, 0BB and 0FB PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 1.2 All-wheel drive - notes on performance test
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    4
  • 3.1 Allocation gearbox - engine
    4
  • 3.2 Capacities
    7
  • 3.3 Calculation of gear ratios
    8
  • 4 Overview - power transmission
    9
  • 4.1 Overview - power transmission - front-wheel drive
    9
  • 4.2 Overview - power transmission - all-wheel drive
    11
  • 5 Electrical components
    13
  • 5.1 Overview of fitting locations - electrical components
    13
  • 6 Repair instructions
    15
  • 6.1 General repair instructions
    15
  • Clutch
    18
  • 1 Clutch mechanism
    18
  • 1.1 Overview of fitting locations – clutch mechanism
    18
  • 1.2 Assembly overview - pedal cluster
    20
  • 1.3 Assembly overview - clutch hydraulics
    24
  • 1.4 Assembly overview - clutch release mechanism
    31
  • 1.5 Removing and installing bearing bush
    32
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    33
  • 1.7 Removing and installing clutch position sender G476
    33
  • 1.8 Removing and installing return spring
    36
  • 1.9 Removing and installing over-centre spring
    39
  • 1.10 Removing and installing clutch pedal
    43
  • 1.11 Removing and installing mounting bracket
    46
  • 1.12 Removing and installing clutch master cylinder
    55
  • 1.13 Removing and installing bleeder
    57
  • 1.14 Removing and installing lines for clutch mechanism
    59
  • 1.15 Removing and installing clutch slave cylinder together with release bearing
    62
  • 1.16 Bleeding clutch mechanism
    63
  • 1.17 Repairing clutch release mechanism
    65
  • 2 Clutch
    67
  • 2.1 Determining make of clutch
    67
  • 2.2 Assembly overview - clutch
    68
  • 2.3 Removing and installing clutch
    73
  • Controls, housing
    90
  • 1 Selector mechanism
    90
  • 1.1 Installation position - selector mechanism
    90
  • 1.2 Assembly overview - gear knob and cover
    92
  • 1.3 Assembly overview - selector mechanism
    95
  • 1.4 Removing and installing gear knob
    97
  • 1.5 Removing and installing selector mechanism
    102
  • 1.6 Repairing selector mechanism
    106
  • 1.7 Adjusting selector mechanism
    109
  • 1.8 Checking selector mechanism
    112
  • 2 Removing and installing gearbox
    114
  • 2.1 Removing gearbox
    114
  • 2.2 Installing gearbox
    200
  • 2.3 Specified torques for gearbox
    247
  • 3 Assembly mountings
    248
  • 3.1 Assembly overview - assembly mountings
    248
  • 4 Bevel box
    251
  • 4.1 Assembly overview - bevel box
    251
  • 4.2 Distinguishing between different types of bevel boxes
    252
  • 4.3 Removing bevel box
    253
  • 4.4 Installing bevel box
    259
  • 5 Transporting gearbox
    263
  • 6 Gear oil
    264
  • 6.1 Distinguishing between different manual gearbox types when filling oil
    264
  • 6.2 Checking gear oil level
    264
  • 7 Securing to engine and gearbox support
    268
  • 7.1 Installing manual gearbox to engine and gearbox support
    268
  • 7.2 Installing bevel box to engine and gearbox support
    269
  • 8 Dismantling and assembling gearbox
    271
  • 8.1 Schematic overview - gearbox
    271
  • 8.2 Assembly overview - gearbox
    273
  • 8.3 Assembly overview - gearbox housing and selector mechanism
    275
  • 8.4 Assembly overview - selector unit
    277
  • 8.5 Assembly overview - shafts, differential, selector mechanism
    278
  • 8.6 Assembly overview - selector forks
    282
  • 8.7 Renewing selector shaft seal
    282
  • 8.8 Dismantling and assembling gearbox
    284
  • 9 Gearbox housing, clutch housing
    301
  • 9.1 Assembly overview - gearbox housing
    301
  • 9.2 Assembly overview - clutch housing
    303
  • 9.3 Repairing gearbox housing
    304
  • 9.4 Repairing clutch housing
    312
  • Gears, shafts
    314
  • 1 Input shaft
    314
  • 1.1 Assembly overview - input shaft
    314
  • 1.2 Dismantling and assembling input shaft
    315
  • 1.3 Renewing input shaft seal
    319
  • 2 Output shaft
    321
  • 2.1 Assembly overview - output shaft
    321
  • 2.2 Dismantling and assembling output shaft
    328
  • 2.3 Adjusting output shaft
    350
  • Final drive - differential
    361
  • 1 Oil seals
    361
  • 1.1 Overview of fitting locations - seals
    361
  • 1.2 Renewing left seal
    362
  • 1.3 Renewing right oil seal
    365
  • 2 Differential
    373
  • 2.1 Assembly overview - differential
    373
  • 2.2 Dismantling and assembling differential
    378
  • 2.3 Adjusting differential
    389
  • 3 Adjustment overview
    394
  • 4 Components of bevel box
    395
  • 4.1 Assembly overview - components of bevel box
    395
  • 4.2 Renewing bevel box seals
    400
  • 4.3 Renewing output flange and redetermining thickness of shim
    422
  • 4.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
    423
  • 5 Gear oil
    428
  • 5.1 Checking gear oil level
    428
Manufacturer's designation 6-speed manual gearbox 02Q, 0BB and 0FB
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types AM1, 3G2, 3G5, 5T1, AN1, CB5, CB2
Transmission designations 02Q, 02QA, 0BB
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
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