Name: 6-speed manual gearbox 02Q, 0BB and 0FB
Brand: Volkswagen
SKU: CDG19888ac2aa20
Price: 32.37 EUR
Availability: InStock

Content
Details
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Repair manual 6-speed manual gearbox 02Q, 0BB and 0FB PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety measures when working on vehicles with start/stop system
1
1.2 All-wheel drive - notes on performance test
1
2 Identification
2
2.1 Gearbox identification
2
3 Technical data
4
3.1 Allocation gearbox - engine
4
3.2 Capacities
7
3.3 Calculation of gear ratios
8
4 Overview - power transmission
9
4.1 Overview - power transmission - front-wheel drive
9
4.2 Overview - power transmission - all-wheel drive
11
5 Electrical components
13
5.1 Overview of fitting locations - electrical components
13
6 Repair instructions
15
6.1 General repair instructions
15
Clutch
18
1 Clutch mechanism
18
1.1 Overview of fitting locations – clutch mechanism
18
1.2 Assembly overview - pedal cluster
20
1.3 Assembly overview - clutch hydraulics
24
1.4 Assembly overview - clutch release mechanism
31
1.5 Removing and installing bearing bush
32
1.6 Checking clutch master cylinder and clutch slave cylinder
33
1.7 Removing and installing clutch position sender G476
33
1.8 Removing and installing return spring
36
1.9 Removing and installing over-centre spring
39
1.10 Removing and installing clutch pedal
43
1.11 Removing and installing mounting bracket
46
1.12 Removing and installing clutch master cylinder
55
1.13 Removing and installing bleeder
57
1.14 Removing and installing lines for clutch mechanism
59
1.15 Removing and installing clutch slave cylinder together with release bearing
62
1.16 Bleeding clutch mechanism
63
1.17 Repairing clutch release mechanism
65
2 Clutch
67
2.1 Determining make of clutch
67
2.2 Assembly overview - clutch
68
2.3 Removing and installing clutch
73
Controls, housing
90
1 Selector mechanism
90
1.1 Installation position - selector mechanism
90
1.2 Assembly overview - gear knob and cover
92
1.3 Assembly overview - selector mechanism
95
1.4 Removing and installing gear knob
97
1.5 Removing and installing selector mechanism
102
1.6 Repairing selector mechanism
106
1.7 Adjusting selector mechanism
109
1.8 Checking selector mechanism
112
2 Removing and installing gearbox
114
2.1 Removing gearbox
114
2.2 Installing gearbox
200
2.3 Specified torques for gearbox
247
3 Assembly mountings
248
3.1 Assembly overview - assembly mountings
248
4 Bevel box
251
4.1 Assembly overview - bevel box
251
4.2 Distinguishing between different types of bevel boxes
252
4.3 Removing bevel box
253
4.4 Installing bevel box
259
5 Transporting gearbox
263
6 Gear oil
264
6.1 Distinguishing between different manual gearbox types when filling oil
264
6.2 Checking gear oil level
264
7 Securing to engine and gearbox support
268
7.1 Installing manual gearbox to engine and gearbox support
268
7.2 Installing bevel box to engine and gearbox support
269
8 Dismantling and assembling gearbox
271
8.1 Schematic overview - gearbox
271
8.2 Assembly overview - gearbox
273
8.3 Assembly overview - gearbox housing and selector mechanism
275
8.4 Assembly overview - selector unit
277
8.5 Assembly overview - shafts, differential, selector mechanism
278
8.6 Assembly overview - selector forks
282
8.7 Renewing selector shaft seal
282
8.8 Dismantling and assembling gearbox
284
9 Gearbox housing, clutch housing
301
9.1 Assembly overview - gearbox housing
301
9.2 Assembly overview - clutch housing
303
9.3 Repairing gearbox housing
304
9.4 Repairing clutch housing
312
Gears, shafts
314
1 Input shaft
314
1.1 Assembly overview - input shaft
314
1.2 Dismantling and assembling input shaft
315
1.3 Renewing input shaft seal
319
2 Output shaft
321
2.1 Assembly overview - output shaft
321
2.2 Dismantling and assembling output shaft
328
2.3 Adjusting output shaft
350
Final drive - differential
361
1 Oil seals
361
1.1 Overview of fitting locations - seals
361
1.2 Renewing left seal
362
1.3 Renewing right oil seal
365
2 Differential
373
2.1 Assembly overview - differential
373
2.2 Dismantling and assembling differential
378
2.3 Adjusting differential
389
3 Adjustment overview
394
4 Components of bevel box
395
4.1 Assembly overview - components of bevel box
395
4.2 Renewing bevel box seals
400
4.3 Renewing output flange and redetermining thickness of shim
422
4.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
423
5 Gear oil
428
5.1 Checking gear oil level
428

Manufacturer's designation	6-speed manual gearbox 02Q, 0BB and 0FB
Manufacturer	Volkswagen
Suitable for	Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types	AM1, 3G2, 3G5, 5T1, AN1, CB5, CB2
Transmission designations	02Q, 02QA, 0BB
Transmission types	HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
Category	Reparaturanleitung

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