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  • Examplepage for repair manual Brake system (hybrid)
  • Examplepage for repair manual 2 Brake system (hybrid)
  • Examplepage for repair manual 3 Brake system (hybrid)
  • Examplepage for repair manual Brake system (hybrid)
  • Examplepage for repair manual 2 Brake system (hybrid)
  • Examplepage for repair manual 3 Brake system (hybrid)

Brake system (hybrid)

For Passat Lim / Passat Var.

Original Volkswagen repair manual


12,11 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.082 KB

138 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brakes and Brake pedal. Show more
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Repair manual Passat Lim / Passat Var. Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.2 Safety precautions when working on a high-voltage system
    1
  • 1.3 Safety precautions when working in the vicinity of high-voltage components
    2
  • 2 Identification
    3
  • 2.1 Allocation of PR number - brakes
    3
  • 3 Technical data
    4
  • 3.1 Technical data for brakes
    4
  • 4 Brake test
    5
  • 4.1 General information
    5
  • 4.2 Checking vehicles with front-wheel drive
    5
  • 4.3 Checking parking brake
    5
  • Anti-lock brake system
    7
  • 1 General information
    7
  • 1.1 Repair instructions for repair work on ABS
    7
  • 2 Overview of fitting locations
    10
  • 2.1 Overview of fitting locations - ABS/ESP
    10
  • 3 Control unit and hydraulic unit
    12
  • 3.1 Assembly overview - control unit and hydraulic unit
    12
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    19
  • 3.3 Connecting brake lines to hydraulic unit
    29
  • 3.4 Separating control unit from hydraulic unit
    31
  • 3.5 Fitting control unit to hydraulic unit
    33
  • 4 Sensors
    35
  • 4.1 Assembly overview - speed sensor on front axle
    35
  • 4.2 Assembly overview - speed sensor on rear axle
    36
  • 4.3 Removing and installing ESP sensor unit G419
    36
  • 4.4 Removing and installing speed sensors on front axle G45 / G47
    36
  • 4.5 Checking ABS sensor ring
    37
  • 4.6 Removing and installing speed sensors on rear axle G44 / G46
    38
  • 4.7 Removing and installing steering angle sender G85
    39
  • Brakes - mechanism
    40
  • 1 Front brakes
    40
  • 1.1 Assembly overview - front brakes
    40
  • 1.2 Removing and installing brake pads/linings
    41
  • 1.3 Removing and installing brake caliper
    44
  • 2 Rear brakes
    47
  • 2.1 Assembly overview - rear brakes
    47
  • 2.2 Removing and installing brake pads/linings
    49
  • 2.3 Removing and installing brake caliper
    53
  • 3 Parking brake
    58
  • 3.1 Overview of fitting locations - parking brake
    58
  • 3.2 Removing and installing control unit for electromechanical parking brake J540
    59
  • 3.3 Removing and installing parking brake motor V282 / V283
    59
  • 4 Brake pedal
    62
  • 4.1 Assembly overview - brake pedal
    62
  • 4.2 Separating brake pedal from brake servo
    65
  • 4.3 Connecting brake pedal to brake servo
    66
  • 4.4 Removing and installing brake pedal
    67
  • 4.5 Removing and installing mounting bracket
    68
  • Brakes - hydraulics
    73
  • 1 Front brake caliper
    73
  • 1.1 Assembly overview - front brake caliper
    73
  • 1.2 Removing and installing brake caliper piston
    74
  • 2 Rear brake caliper
    77
  • 2.1 Assembly overview - rear brake caliper
    77
  • 2.2 Removing and installing protective cap
    77
  • 3 Brake servo and brake master cylinder
    81
  • 3.1 Assembly overview - brake servo/brake master cylinder
    81
  • 3.2 Assembly overview – brake system pressure accumulator VX70
    88
  • 3.3 Removing and installing brake master cylinder
    91
  • 3.4 Removing and installing brake system pressure accumulator VX70
    101
  • 3.5 Removing and installing brake servo
    111
  • 4 Brake lines
    125
  • 4.1 Repairing brake lines
    125
  • 5 Hydraulic system
    130
  • 5.1 General notes on brake fluid
    130
  • 5.2 Bleeding hydraulic system following standard procedure
    130
  • 5.3 Subsequent bleeding of hydraulic system
    132
  • 5.4 Pre-bleeding brake system pressure accumulator VX70
    133
  • 5.5 Testing for leaks
    133
Manufacturer's designation Brake system (hybrid)
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Var. (2015 >)
Suitable car types 3G2, 3G5
Category Reparaturanleitung

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