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General body repairs, exterior

For Polo

Original Volkswagen repair manual


36,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

43.573 KB

513 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet, Tank flap unit, Door, Central locking, Repair instructions, Radiator grille and front trim, Exterior mirror, Lettering and badges and Heat shields. Show more
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Repair manual Polo General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Removing and installing lock carrier
    2
  • 1.3 Moving to and back from service position
    5
  • 1.4 Releasing and engaging pressure hose with plug-in connector
    9
  • 2 Wings
    11
  • 2.1 Assembly overview – wing
    11
  • 2.2 Assembly overview – insulation and foam elements
    12
  • 2.3 Removing and installing wing
    13
  • 2.4 Removing and installing wing bracket
    16
  • 3 Bulkhead
    19
  • 3.1 Assembly overview – bulkhead
    19
  • 3.2 Assembly overview - plenum chamber bulkhead
    20
  • 3.3 Assembly overview – plenum chamber cover
    21
  • 3.4 Removing and installing plenum chamber bulkhead
    22
  • 3.5 Removing and installing plenum chamber cover
    23
  • Bonnet, rear lid
    27
  • 1 Bonnet
    27
  • 1.1 Assembly overview – bonnet
    27
  • 1.2 Assembly overview – Bowden cable
    28
  • 1.3 Assembly overview – bonnet release lever
    29
  • 1.4 Removing and installing bonnet
    30
  • 1.5 Adjusting bonnet
    33
  • 1.6 Adjusting bonnet lock
    34
  • 1.7 Adjusting striker pin
    34
  • 1.8 Removing and installing rear lid lock
    35
  • 1.9 Removing and installing bonnet lock operating lever
    40
  • 1.10 Removing and installing striker pin
    41
  • 1.11 Removing and installing hinges
    42
  • 1.12 Removing and installing insulation
    44
  • 1.13 Removing and installing bonnet stay
    46
  • 1.14 Detaching Bowden cable
    47
  • 2 Rear lid
    49
  • 2.1 Assembly overview – rear lid
    49
  • 2.2 Assembly overview – hinges
    50
  • 2.3 Assembly overview - gas strut
    51
  • 2.4 Removing and installing rear lid
    52
  • 2.5 Removing and installing stop buffer
    55
  • 2.6 Adjusting rear lid
    56
  • 2.7 Adjusting striker pin
    58
  • 2.8 Adjusting adjusting buffer
    60
  • 2.9 Removing and installing rear lid lock
    61
  • 2.10 Removing and installing operating mechanism
    63
  • 2.11 Removing and installing hinges
    65
  • 2.12 Removing and installing striker pin
    67
  • 2.13 Removing and installing rear lid seal
    69
  • 2.14 Removing and installing gas strut
    70
  • 2.15 Releasing gas from gas strut
    72
  • 3 Tank flap unit
    73
  • 3.1 Assembly overview – tank flap unit
    73
  • 3.2 Removing and installing tank flap unit
    73
  • 3.3 Removing and installing actuator
    75
  • Front doors, door components, central locking
    78
  • 1 Door
    78
  • 1.1 Assembly overview – door
    78
  • 1.2 Removing and installing inner door seal
    80
  • 1.3 Removing and installing outer door seal
    82
  • 1.4 Removing and installing door
    84
  • 1.5 Installing after renewing A-pillar
    86
  • 1.6 Adjusting door
    88
  • 1.7 Adjusting striker pin
    90
  • 1.8 Removing and installing door arrester
    92
  • 2 Door components
    94
  • 2.1 Assembly overview – door components
    94
  • 2.2 Assembly overview – door handle and door lock
    97
  • 2.3 Assembly overview - insulation
    98
  • 2.4 Removing and installing window regulator motor
    99
  • 2.5 Removing and installing window regulator
    101
  • 2.6 Removing and installing inner door cover
    104
  • 2.7 Removing and installing striker pin
    107
  • 2.8 Removing and installing lock cylinder cover cap
    108
  • 2.9 Removing and installing lock cylinder
    109
  • 2.10 Removing and installing cap without lock cylinder
    112
  • 2.11 Removing and installing door handle
    115
  • 2.12 Removing and installing mounting bracket
    117
  • 2.13 Removing and installing door lock
    119
  • 2.14 Removing and installing window channel
    123
  • 2.15 Removing and installing window slot inner seal
    126
  • 2.16 Removing and installing window slot outer seal
    127
  • 3 Central locking
    131
  • 3.1 Overview of fitting locations – central locking system
    131
  • 3.2 Removing and installing ignition key battery
    133
  • 3.3 Adapting keys with remote control
    135
  • Rear doors, door components
    136
  • 1 Door
    136
  • 1.1 Assembly overview – door
    136
  • 1.2 Removing and installing inner door seal
    138
  • 1.3 Removing and installing outer door seal
    140
  • 1.4 Removing and installing door
    140
  • 1.5 Installing after renewing B-pillar
    143
  • 1.6 Adjusting door
    145
  • 1.7 Adjusting striker pin
    148
  • 1.8 Removing and installing door arrester
    149
  • 2 Door components
    152
  • 2.1 Assembly overview – door components
    152
  • 2.2 Assembly overview – door handle and door lock
    153
  • 2.3 Assembly overview - insulation
    154
  • 2.4 Removing and installing window regulator motor
    155
  • 2.5 Removing and installing window crank
    157
  • 2.6 Removing and installing window crank mechanism
    158
  • 2.7 Removing and installing window regulator
    160
  • 2.8 Removing and installing inner door cover
    162
  • 2.9 Removing and installing striker pin
    163
  • 2.10 Removing and installing cap
    164
  • 2.11 Removing and installing door handle
    167
  • 2.12 Removing and installing mounting bracket
    169
  • 2.13 Removing and installing door lock
    171
  • 2.14 Removing and installing window channel
    174
  • 2.15 Removing and installing window slot inner seal
    177
  • 2.16 Removing and installing window slot outer seal
    177
  • Sunroof
    180
  • 1 Sliding sunroof
    180
  • 1.1 Functional check
    180
  • 1.2 Assembly overview – sliding sunroof
    182
  • 1.3 Assembly overview – sunroof roller blind
    184
  • 1.4 Assembly overview – sliding sunroof frame and front trim
    185
  • 1.5 Removing and installing sliding sunroof frame
    186
  • 1.6 Removing and installing wind deflector
    197
  • 1.7 Removing and installing glass panel
    199
  • 1.8 Removing glass panel when drive is defective
    203
  • 1.9 Adjusting glass panel
    205
  • 1.10 Removing and installing slotted guide
    207
  • 1.11 Removing and installing front trim for sliding sunroof
    212
  • 1.12 Removing and installing sliding sunroof adjustment control unit J245
    221
  • 1.13 Removing and installing glass panel seal
    224
  • 1.14 Removing and installing interior seal
    225
  • 1.15 Removing and installing cover
    226
  • 1.16 Removing and installing sunroof switch
    228
  • 1.17 Removing and installing sunroof roller blind
    228
  • 1.18 Removing and installing tension bow
    232
  • 1.19 Adapting sliding sunroof adjustment control unit J245
    235
  • 1.20 Manual operation
    236
  • 2 Water drain hoses
    237
  • 2.1 Assembly overview - water drain hoses
    237
  • 2.2 Cleaning water drain hoses
    237
  • Bumpers
    240
  • 1 Bumper, front
    240
  • 1.1 Assembly overview – bumper cover
    240
  • 1.2 Assembly overview – bumper carrier
    245
  • 1.3 Assembly overview - add-on parts
    246
  • 1.4 Removing and installing bumper cover
    255
  • 1.5 Installing number plate carrier
    274
  • 1.6 Repairing bumper cover
    275
  • 1.7 Installing brackets for parking aid system
    276
  • 2 Bumper, rear
    281
  • 2.1 Assembly overview – bumper cover
    281
  • 2.2 Assembly overview – bumper carrier
    286
  • 2.3 Assembly overview - add-on parts
    287
  • 2.4 Removing and installing bumper cover
    291
  • 2.5 Installing number plate carrier
    304
  • 2.6 Repairing bumper cover
    305
  • 2.7 Installing brackets for parking aid system
    306
  • Glazing
    311
  • 1 Repair instructions
    311
  • 1.1 Minimum drying times for bonded windows
    311
  • 1.2 Installation instructions for bonded windows
    311
  • 1.3 Preparing old undamaged windows for installing
    313
  • 1.4 Preparing new windows for installing
    313
  • 1.5 Preparing body flange for installing
    314
  • 1.6 Cleaning off excess adhesive
    315
  • 2 Windscreen
    316
  • 2.1 Assembly overview – windscreen
    316
  • 2.2 Removing and installing windscreen
    317
  • 3 Rear windscreen
    322
  • 3.1 Assembly overview – rear window
    322
  • 3.2 Removing and installing rear window
    322
  • 3.3 Removing broken rear window
    327
  • 4 Side windows
    328
  • 4.1 Assembly overview - rear side windows
    328
  • 4.2 Removing and installing rear side window
    329
  • 4.3 Removing broken rear side window
    338
  • 5 Door windows
    339
  • 5.1 Assembly overview - front door window
    339
  • 5.2 Assembly overview - rear door window
    339
  • 5.3 Removing and installing front door window
    340
  • 5.4 Removing and installing rear door window
    345
  • Exterior equipment
    350
  • 1 Radiator grille and front trim
    350
  • 1.1 Assembly overview – radiator grille
    350
  • 1.2 Removing and installing radiator grille
    351
  • 2 Spoiler
    355
  • 2.1 Assembly overview – spoiler
    355
  • 2.2 Removing and installing spoiler
    358
  • 2.3 Removing adapter
    371
  • 2.4 Removing and installing side piece of spoiler
    375
  • 3 Mouldings, trims, extensions
    385
  • 3.1 Assembly overview – side member trim
    385
  • 3.2 Assembly overview – water deflector
    388
  • 3.3 Assembly overview - B-pillar trim
    389
  • 3.4 Removing and installing front door cover
    390
  • 3.5 Removing and installing adapter for front door cover
    392
  • 3.6 Removing and installing rear door cover
    394
  • 3.7 Removing and installing adapter for rear door cover
    397
  • 3.8 Removing and installing step moulding
    399
  • 3.9 Removing and installing side member trim
    403
  • 3.10 Removing and installing retaining strip for side member trim
    412
  • 3.11 Removing and installing water deflector
    420
  • 3.12 Removing and installing A-pillar trim
    423
  • 3.13 Removing and installing B-pillar trim
    424
  • 3.14 Removing and installing C-pillar trim on door
    426
  • 3.15 Wing trim panel
    428
  • 3.16 Removing and installing front wheel arch trim
    430
  • 3.17 Removing and installing rear wheel arch trim
    434
  • 3.18 Removing and installing wheel arch trim of rear door
    438
  • 4 Noise insulation
    442
  • 4.1 Assembly overview - noise insulation
    442
  • 5 Underbody cladding
    445
  • 5.1 Assembly overview – underbody cladding
    445
  • 5.2 Assembly overview - tunnel cross-piece
    445
  • 6 Roof moulding and roof railing
    447
  • 6.1 Assembly overview - roof railing
    447
  • 6.2 Removing and installing roof railing
    447
  • 7 Exterior mirror
    450
  • 7.1 Assembly overview – exterior mirror
    450
  • 7.2 Removing and installing exterior mirror
    451
  • 7.3 Removing and installing mirror glass
    459
  • 7.4 Removing and installing mirror adjustment unit
    461
  • 7.5 Removing and installing mirror cover
    462
  • 7.6 Removing and installing mirror frame
    463
  • 7.7 Removing and installing assembly bracket
    465
  • 8 Wheel housing liner
    467
  • 8.1 Assembly overview – front wheel housing liner
    467
  • 8.2 Assembly overview – rear wheel housing liner
    468
  • 8.3 Removing and installing front wheel housing liner
    468
  • 8.4 Removing and installing rear wheel housing liner
    470
  • 9 Lettering and badges
    474
  • 9.1 Dimensions - lettering and emblems on rear lid
    474
  • 9.2 Dimensions – lettering, rear door
    477
  • 9.3 Dimensions - lettering and emblems, sides
    478
  • 9.4 Removing and installing badges at front
    480
  • 9.5 Removing and installing lettering and emblems
    490
  • 10 Special add-on parts
    492
  • 10.1 Repair instructions
    492
  • 10.2 Assembly overview – special add-on parts
    495
  • 11 Towing bracket
    500
  • 11.1 Assembly overview – towing bracket
    500
  • 12 Heat shields
    501
  • 12.1 Overview of fitting locations – heat shields
    501
  • 12.2 Removing and installing underbody heat shield
    501
  • 12.3 Removing and installing heat shield for centre exhaust system
    502
  • 12.4 Removing and installing heat shield for rear silencer
    503
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Polo (2014)
Suitable car types 6C1
Category Reparaturanleitung

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