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Electrical system

For Polo A05

Original Volkswagen repair manual


25,58 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

22.396 KB

328 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Starter, vehicles with manual gearbox, Cruise control system (CCS), Dash panel insert, Headlight washer system, Washer fluid line hose couplings, Hose repair, Operation and safety notes for gas discharge lamps, Fog lights, Steering column switch, Parking aid, Lights and switches in engine compartment, 12 V socket, Vehicle diagnosis, testing and information systems and Wiring harness and connector repairs. Show more
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Repair manual Polo A05 Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 1.2 Safety precautions when using test and measuring equipment during a road test
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 Repair notes
    4
  • 2.1 Contact corrosion
    4
  • 2.2 Routing and attachment of lines
    4
  • 3 Battery
    5
  • 3.1 Battery - general notes
    5
  • 3.2 Types of battery
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Warning notices and safety regulations
    6
  • 1.2 Assembly overview - battery
    6
  • 1.3 Assembly overview - battery tray
    12
  • 1.4 Battery load test
    16
  • 1.5 Disconnecting and connecting battery
    16
  • 1.6 Removing and installing battery
    21
  • 1.7 Removing and installing battery tray
    25
  • 1.8 Checking battery
    27
  • 1.9 Charging battery
    27
  • 1.10 Removing and installing earth wire with battery monitor control unit J367
    27
  • 1.11 Removing and installing battery cut-off/battery isolator
    28
  • 1.12 Adapting battery monitor control unit J367
    32
  • 1.13 Removing and installing suppression filter C24
    32
  • 2 Starter, vehicles with manual gearbox
    33
  • 2.1 Checking starter
    33
  • 2.2 Starter, vehicles with manual gearbox MQ200
    33
  • 2.3 Starter, vehicles with manual gearbox MQ250
    37
  • 2.4 Starter, vehicles with manual gearbox MQ350
    40
  • 3 Starter, vehicles with dual clutch gearbox (DSG)
    47
  • 3.1 Checking starter B
    47
  • 3.2 Starter, vehicles with 1.6 l TDI engine, 7-speed dual clutch gearbox 0AM
    47
  • 3.3 Starter, vehicles with 1.4 l 132 KW TSI engine, 7-speed dual clutch gearbox 0AM
    49
  • 3.4 Starter, vehicles with 1.4 l 103 KW TSI engine, 7-speed dual clutch gearbox 0AM
    52
  • 3.5 Starter, vehicles with 1.2 l 77 kW TSI engine, 7-speed dual clutch gearbox 0AM
    55
  • 4 Starter, vehicles with automatic gearbox
    59
  • 4.1 Starter, vehicles with automatic gearbox 09G
    59
  • 5 Alternator
    63
  • 5.1 Checking poly V-belt
    63
  • 5.2 Checking alternator C
    63
  • 5.3 Securing B+ (battery positive) wire to alternator
    63
  • 5.4 Alternator, 1.2 l injection engine, 51 kW
    64
  • 5.5 Alternator, 1.4 l, 63 kW injection engine
    69
  • 5.6 Alternator, 1.2 l, 66 kW/77 kW TSI engine
    72
  • 5.7 Alternator, 1.4 l, 103 KW TSI engine
    77
  • 5.8 Alternator, 1.4 l, 132 KW TSI engine
    81
  • 5.9 Alternator, 2.0 l, 162 KW TSI engine
    87
  • 5.10 Alternator 1.2 l TDI
    92
  • 5.11 Alternator, 1.6 l TDI engine
    97
  • 5.12 Removing and installing poly V-belt pulley on alternator
    102
  • 5.13 Voltage regulator for alternator
    109
  • 6 Cruise control system (CCS)
    113
  • 7 Start/stop system
    114
  • 7.1 General description
    114
  • 7.2 Start/stop operation switch E693
    115
  • 7.3 Voltage stabiliser J532
    115
  • Gauges, instruments
    117
  • 1 Dash panel insert
    117
  • 1.1 Renewing dash panel insert
    117
  • 1.2 Removing and installing dash panel insert
    118
  • 1.3 Description of back of dash panel insert
    119
  • 1.4 Warning lamp symbols in dash panel insert, petrol engine
    119
  • 1.5 Warning lamp symbols in dash panel insert, diesel engine
    120
  • 2 Service interval display
    122
  • 2.1 Resetting service interval display
    122
  • Windscreen wash/wipe system
    123
  • 1 Windscreen wiper system
    123
  • 1.1 Assembly overview - windscreen wiper system
    123
  • 1.2 Removing and installing wiper arms
    124
  • 1.3 Removing wiper frame with linkage and wiper motor
    126
  • 1.4 Removing wiper motor from wiper frame and installing
    128
  • 1.5 Adjusting wiper blade park position
    130
  • 1.6 Removing and installing joint-free wipers
    132
  • 1.7 Removing and installing wiper blade of joint-free wiper
    133
  • 1.8 Removing and installing rain and light sensor G397
    134
  • 2 Windscreen washer system
    139
  • 2.1 Assembly overview - windscreen washer system
    139
  • 2.2 Removing and installing windscreen washer system spray jets
    141
  • 2.3 Adjusting spray jets for windscreen washer system
    142
  • 2.4 Assembly overview - washer fluid reservoir
    142
  • 2.5 Removing and installing windscreen and rear window washer pump V59
    145
  • 3 Rear window wiper system
    147
  • 3.1 Assembly overview - rear window wiper system
    147
  • 3.2 Removing and installing wiper arm
    148
  • 3.3 Removing and installing rear window wiper motor V12
    149
  • 3.4 Adjusting rear window wiper park position
    150
  • 3.5 Removing and installing joint-free wiper
    151
  • 4 Rear window washer system
    152
  • 4.1 Assembly overview - rear window washer system
    152
  • 4.2 Renewing spray jet
    152
  • 4.3 Adjusting spray jet
    153
  • 5 Headlight washer system
    154
  • 5.1 Assembly overview - headlight washer system
    154
  • 5.2 Removing and installing headlight washer system pump V11
    155
  • 5.3 Removing and installing spray jet pop-up cylinders
    156
  • 5.4 Removing and installing spray jet retainer
    157
  • 5.5 Adjusting headlight washer system spray jets
    158
  • 5.6 Bleeding headlight washer system
    158
  • 6 Washer fluid line hose couplings
    160
  • 7 Hose repair
    161
  • Lights, bulbs, switches - exterior
    162
  • 1 Operation and safety notes for gas discharge lamps
    162
  • 2 H4 headlights
    165
  • 2.1 Assembly overview - headlights with halogen bulb H4
    165
  • 2.2 Removing and installing headlight
    166
  • 2.3 Adjusting headlight installation position
    168
  • 2.4 Renewing headlight bulbs
    170
  • 2.5 Removing and installing headlight range control motor
    174
  • 2.6 Converting headlights for use when driving on the left or right (halogen headlight)
    177
  • 2.7 Adjusting headlights
    180
  • 3 H7 headlights
    181
  • 3.1 Assembly overview - headlights with halogen bulb H7
    181
  • 3.2 Removing and installing headlight
    183
  • 3.3 Adjusting headlight installation position
    184
  • 3.4 Renewing headlight bulbs
    185
  • 3.5 Removing and installing headlight range control motor
    190
  • 3.7 Adjusting headlights
    196
  • 4 Headlights with gas discharge bulb
    197
  • 4.1 General description
    197
  • 4.2 Assembly overview
    197
  • 4.3 Removing and installing headlight
    199
  • 4.4 Adjusting headlight installation position
    201
  • 4.5 Renewing gas discharge headlight bulb
    201
  • 4.6 Headlight starter for gas discharge bulb
    206
  • 4.7 Headlight range control unit J431
    208
  • 4.8 Headlight range control motor
    209
  • 4.9 Headlight screen adjustment solenoid
    210
  • 4.10 LED module for daytime running light and side light
    211
  • 4.11 Converting headlights for use when driving on the left or right
    211
  • 4.12 Repairing headlight retaining tabs
    211
  • 4.13 Adjusting headlights
    211
  • 5 Fog lights
    212
  • 5.1 Assembly overview - fog lights
    212
  • 5.2 Removing and installing fog light
    212
  • 5.3 Removing and installing fog light bulb
    214
  • 5.4 Adjusting fog lights
    215
  • 6 Fog light Polo Cross (Polo Dune)
    216
  • 6.1 Assembly overview - fog lights
    216
  • 6.2 Removing and installing fog light
    216
  • 6.3 Removing and installing fog light bulb
    217
  • 6.4 Adjusting fog lights
    218
  • 7 Daytime running light
    219
  • 7.1 Removing and installing daytime running light bulb in fog light
    219
  • 8 Tail light
    221
  • 8.1 Assembly overview - tail light
    221
  • 8.2 Removing and installing tail light cluster
    222
  • 8.3 Removing and installing tail light cluster bulb carrier
    223
  • 9 Number plate light
    225
  • 9.1 Bolted number plate light X
    225
  • 9.2 Clipped number plate light X
    227
  • 10 High-level brake light
    230
  • 10.1 High-level brake light bulb M25
    230
  • 11 Steering column switch
    235
  • 11.1 Removing and installing steering column switch
    236
  • 11.2 Removing and installing airbag coil connector and return ring with slip ring F138
    239
  • 11.3 Basic setting of steering angle sensor G85
    241
  • 12 Ignition/starter switch and lock cylinder
    242
  • 12.1 Removing and installing lock cylinder
    242
  • 12.2 Ignition/starter switch D
    244
  • 12.3 Removing and installing ignition key withdrawal lock solenoid N376
    248
  • 13 Steering lock housing
    249
  • 13.1 Removing and installing steering lock housing
    249
  • 14 Parking aid
    252
  • 14.1 Assembly overview
    252
  • 14.2 Parking aid control unit J446
    253
  • 14.3 Parking aid warning buzzer H15
    255
  • 14.4 Rear parking aid sender up to 07/2009
    256
  • 14.5 Rear parking aid sender from 08/2009 onwards
    259
  • 14.6 Renewing parking aid senders
    262
  • Lights, bulbs, switches - interior
    264
  • 1 Interior lights and switches
    264
  • 1.1 Removing and installing interior monitoring switch E183
    264
  • 2 Lights and switches in engine compartment
    266
  • 2.1 Removing and installing bonnet contact switch F266
    266
  • 3 Lights and switches in dash panel
    267
  • 3.1 Removing and installing light switch E1
    267
  • 3.3 Buttons, switches and warning lamps in centre of dash panel
    269
  • 3.4 Removing and installing petrol or gas fuel selection switch E395
    270
  • 3.5 Removing and installing tyre pressure monitor display button E492
    271
  • 3.7 Removing and installing left footwell light W9 and right footwell light W10
    273
  • 4 Lights and switches in doors
    275
  • 4.1 Removing and installing window regulator switch in front passenger door E107
    275
  • 4.2 Removing and installing switch module for driver side window regulator
    276
  • 4.3 Removing and installing switch module for mirror adjustment on driver side
    277
  • 4.5 Components - front door locks
    279
  • 5 Lights and switches in luggage compartment and rear lid
    281
  • 5.1 Removing and installing luggage compartment light W3
    281
  • 5.2 Removing and installing luggage compartment light switch F5
    282
  • 6 Lights and switches in roof trim
    283
  • 6.1 Removing and installing sliding sunroof adjustment regulator
    283
  • 6.3 Interior light with switch-off delay feature W15 and panorama venting/sliding glass sunroof
    288
  • 6.4 Rear interior light W43
    289
  • 6.5 Removing and installing light for vanity mirror
    292
  • 7 12 V socket
    294
  • 8 Cigarette lighter U1
    295
  • 9 Horn
    296
  • 9.1 Removing and installing horn in vehicles with fog lights or daytime running lights
    296
  • 10 Immobiliser
    298
  • 10.1 Immobiliser control unit J362
    298
  • 10.2 Ignition key
    299
  • 10.3 New identity on renewing all components
    299
  • 10.4 Fazit system test
    299
  • 11 Anti-theft alarm system (ATAS)
    300
  • 11.1 Activating and deactivating anti-theft alarm
    300
  • 11.2 Removing and installing interior monitoring switch E183
    300
  • 11.3 Removing and installing anti-theft alarm sensor G578
    301
  • 11.4 Alarm horn H12
    301
  • Wiring
    304
  • 1 Vehicle diagnosis, testing and information systems
    304
  • 2 Fuse holder
    305
  • 2.1 Removing and installing fuse holder B SB on left in dash panel
    305
  • 2.2 Removing and installing fuse holder A SA on left in engine compartment
    306
  • 2.3 Removing and installing bracket for fuse holder A SA
    310
  • 3 Relay carrier
    313
  • 3.1 Removing and installing relay carrier on left of dash panel
    313
  • 4 Control units
    315
  • 4.1 Onboard supply control unit J519
    315
  • 4.2 Data bus diagnostic interface J533
    316
  • 4.3 Trailer detector control unit J345
    316
  • 5 Wiring harness and connector repairs
    320
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Category Reparaturanleitung

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