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  • Examplepage for repair manual Brake systems
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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Polo A05

Original Volkswagen repair manual


13,05 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

9.119 KB

151 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes for anti-lock brake system (ABS), Connecting VAS 5051 and selecting functions, Electrical/electronic components and locations, Fault display via warning lamps, Assembly overview - hydraulic unit, brake booster/brake master cylinder, Removing and installing parts of ABS system on front and rear axle, Repairing rear brakes (drum brakes) and Pressurised leak test. Show more
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Repair manual Polo A05 Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brake allocation via PR No
    1
  • 1.1 Front brakes
    1
  • 1.2 Rear brakes
    2
  • 2 Technical data for brakes
    3
  • 2.1 Brake master cylinder and brake booster
    3
  • 2.2 Front brakes
    3
  • 2.3 Rear brakes
    4
  • 3 Brake test
    6
  • 3.1 General
    6
  • 3.2 Test for vehicles with front-wheel drive
    6
  • Anti-lock brake system
    7
  • 1 General notes for anti-lock brake system (ABS)
    7
  • 1.1 Bosch 8.2 and 9.0
    7
  • 2 Notes for repair work on anti-lock brake system
    9
  • 3 Connecting VAS 5051 and selecting functions
    10
  • 4 Electrical/electronic components and locations
    12
  • 4.1 Bosch 8.2; 9.0 ABS
    12
  • 4.2 Bosch 8.2i; 9.0i ABS/EDL/TCS/ESP
    13
  • 5 Fault display via warning lamps
    15
  • 6 Assembly overview - hydraulic unit, brake booster/brake master cylinder
    17
  • 6.1 Bosch 8.2; 9.0 ABS, LHD vehicles
    17
  • 6.2 Bosch 8.2; 9.0 ABS, RHD vehicles
    26
  • 6.3 Bosch 8.2i; 9.0i ABS/EDL/TCS/ESP, LHD vehicles
    35
  • 6.4 Bosch 8.2i; 9.0i ABS/EDL/TCS/ESP, RHD vehicles
    46
  • 7 Removing and installing parts of ABS system on front and rear axle
    56
  • 7.1 Removing and installing parts of ABS system on front axle
    56
  • 7.3 Removing and installing parts of anti-lock brake system on rear axle (disc brakes)
    59
  • 8 Removing and installing parts of ESP system
    62
  • 8.2 Removing and installing steering angle sender G85
    62
  • Brakes - mechanism
    63
  • 1 Repairing front brakes
    63
  • 1.1 Repairing front brakes, FS III brake caliper
    63
  • 1.2 Removing and installing brake pads, brake caliper FS III
    64
  • 1.3 Removing and installing brake caliper FS III
    66
  • 1.4 Repairing front brakes, FN 3 brake caliper
    68
  • 1.5 Removing and installing brake pads, brake caliper FN 3
    70
  • 1.6 Removing and installing brake caliper FN 3
    72
  • 2 Repairing rear brakes (drum brakes)
    75
  • 2.1 Removing and installing rear brakes
    76
  • 2.2 Resetting brake
    77
  • 2.3 Repairing rear brakes
    77
  • 2.4 Removing and installing brake shoes
    79
  • 3 Repairing rear brakes (disc brakes)
    82
  • 3.1 Removing and installing brake pads/linings
    83
  • 3.2 Removing and installing brake caliper
    86
  • 4 Assembly overview - handbrake lever
    88
  • 4.1 Removing and installing handbrake cable (drum brakes)
    89
  • 4.2 Adjusting handbrake
    91
  • 4.3 Removing and installing handbrake cable (disc brakes)
    92
  • 4.4 Adjusting handbrake
    94
  • 5 Assembly overview - brake pedal
    96
  • 5.1 Assembly overview - brake pedal, left-hand drive
    96
  • 5.2 Assembly overview - brake pedal, right-hand drive
    99
  • Brakes - hydraulics
    103
  • 1 Repairing front brake calipers
    103
  • 1.1 Repairing FS III brake calipers
    103
  • 1.2 Removing and installing brake caliper FS III
    103
  • 1.3 Repairing FN 3 brake calipers
    105
  • 1.4 Removing and installing brake caliper piston FN 3
    106
  • 2 Repairing rear brake calipers
    110
  • 2.1 Removing and installing rear brake caliper piston
    110
  • 3 Pressurised leak test
    113
  • 3.1 Test prerequisites:
    113
  • 4 Bleeding brake system
    114
  • 4.1 Bleeding brake system with brake filling and bleeding equipment VAS 5234
    114
  • 4.2 Changing brake fluid
    116
  • 5 Assembly overview - brake booster/brake master cylinder
    117
  • 5.1 Assembly overview - brake booster/brake master cylinder (left-hand drive vehicle)
    117
  • 5.3 Vacuum pump for brake booster (vehicles with diesel engine)
    120
  • 5.4 Checking brake booster vacuum system
    120
  • 5.5 Checking non-return valve
    124
  • 5.6 Vacuum pump for brakes V192
    124
  • 5.7 Removing and installing brake booster pressure sensor G294
    126
  • 5.8 Removing and installing brake light switch F , left-hand drive
    127
  • 5.9 Removing and installing brake light switch F , right-hand drive
    127
  • 6 Removing and installing brake master cylinder
    129
  • 6.1 Removing and installing brake master cylinder, left-hand drive
    129
  • 6.2 Removing and installing brake master cylinder, right-hand drive vehicle
    130
  • 7 Removing and installing brake booster
    134
  • 7.1 Removing and installing brake booster, left-hand drive
    134
  • 7.2 Removing and installing brake booster, right-hand drive vehicle
    137
  • 8 Repairing brake lines
    144
  • 8.1 Assembly overview - flanging tool
    144
  • 8.2 Work instructions
    145
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Category Reparaturanleitung

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