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  • Examplepage for repair manual 3-cylinder injection engine (1.2 l engine, 2V, EA 111)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.2 l engine, 2V, EA 111)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.2 l engine, 2V, EA 111)
  • Examplepage for repair manual 3-cylinder injection engine (1.2 l engine, 2V, EA 111)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.2 l engine, 2V, EA 111)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.2 l engine, 2V, EA 111)

3-cylinder injection engine (1.2 l engine, 2V, EA 111)

For Polo A05

Original Volkswagen repair manual


10,33 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.300 KB

113 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder block, seals, Valve gear, Parts of lubrication system, Activated charcoal filter system and Electronic power control (EPC). Show more
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Repair manual Polo A05 3-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing
    3
  • 1.2 Installing
    7
  • 1.3 Specified torques
    8
  • Crankshaft group
    10
  • 1 Dismantling and assembling engine
    10
  • 1.1 Assembly overview - belt drive
    10
  • 1.2 Assembly overview - chain drive
    11
  • 1.3 Removing and installing poly V-belt
    14
  • 1.4 Removing and installing valve timing housing
    15
  • 2 Cylinder block, seals
    20
  • 2.1 Assembly overview
    20
  • 2.2 Renewing crankshaft oil seal - belt pulley end
    21
  • 2.3 Renewing crankshaft oil seal - flywheel end
    23
  • Cylinder head, valve gear
    26
  • 1 Cylinder head
    26
  • 1.1 Assembly overview
    26
  • 1.2 Removing and installing cylinder head
    28
  • 1.3 Checking valve timing
    31
  • 1.4 Removing and installing timing chain and drive chain for oil pump
    32
  • 1.5 Adjusting valve timing
    34
  • 1.6 Checking compression
    37
  • 2 Valve gear
    40
  • 2.1 Assembly overview
    40
  • 2.2 Checking camshaft axial clearance
    42
  • 2.3 Reworking valve seats
    42
  • 2.4 Checking valve guides
    44
  • 2.5 Renewing valve stem seals
    44
  • Lubrication
    48
  • 1 Parts of lubrication system
    48
  • 1.1 Engine oil
    48
  • 1.2 Assembly overview
    48
  • 1.3 Assembly overview - oil filter
    51
  • 1.4 Removing and installing oil filter element
    51
  • 1.5 Removing and installing oil sump
    52
  • 1.6 Checking oil pressure and oil pressure switch
    53
  • Cooling
    55
  • 1 Parts of cooling system
    55
  • 1.1 Assembly overview - parts of cooling system, body side
    55
  • 1.2 Assembly overview - parts of cooling system, engine side
    57
  • 1.3 Coolant hose schematic diagram
    58
  • 1.4 Draining and filling coolant
    59
  • 1.5 Removing and installing radiator
    61
  • 1.6 Removing and installing coolant pump
    63
  • Fuel supply system
    65
  • 1 Parts of fuel supply system
    65
  • 1.1 Assembly overview - fuel tank with attachments
    65
  • 1.2 Safety precautions when working on fuel supply system
    68
  • 1.3 Rules for cleanliness
    68
  • 1.4 Removing and installing fuel delivery unit
    69
  • 1.5 Removing and installing fuel gauge sender G
    70
  • 1.6 Removing and installing fuel tank
    71
  • 1.7 Crash fuel shut-off
    73
  • 1.8 Checking fuel pump
    73
  • 1.9 Bleeding fuel system
    81
  • 2 Activated charcoal filter system
    84
  • 2.1 Assembly overview
    84
  • 2.2 Checking fuel tank breather
    84
  • 3 Electronic power control (EPC)
    86
  • 3.1 Assembly overview
    86
  • Mixture preparation - injection
    87
  • 1 Injection system
    87
  • 1.1 Assembly overview - parts of injection system
    87
  • 1.2 Assembly overview - intake manifold
    90
  • 1.3 Assembly overview - fuel rail with injectors
    91
  • 1.4 Assembly overview - air filter
    91
  • 1.5 Removing and installing air filter
    92
  • 1.6 Cleaning throttle valve module J338
    93
  • 1.7 Checking injectors
    94
  • 1.8 Check non-return valve for crankcase breather
    97
  • 1.9 Safety precautions
    99
  • 1.10 Rules for cleanliness
    100
  • 1.11 Technical data
    100
  • 2 Engine control unit J623
    101
  • 2.1 Removing and installing engine control unit J623
    101
  • 2.2 Removing and installing anti-theft engine control unit J623
    101
  • Exhaust system
    103
  • 1 Parts of the exhaust system
    103
  • 1.1 Assembly overview - front exhaust system with attachments
    103
  • 1.2 Assembly overview - silencers with mountings
    105
  • Ignition system
    106
  • 1 Ignition system
    106
  • 1.1 Assembly overview - parts of ignition system
    106
  • 1.2 Removing and installing ignition coils with output stage
    107
  • 1.3 Safety precautions
    108
  • 1.4 Test data, spark plugs
    109
Manufacturer's designation 3-cylinder injection engine (1.2 l engine, 2V, EA 111)
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Engine code CHFA
Category Reparaturanleitung

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