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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)

4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)

For Beetle Limousine / Beetle Cabrio / VW Beetle / Beetle

Original Volkswagen repair manual


20,79 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

15.539 KB

258 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Motor cover, Cylinder block (pulley end), Crankshaft, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Exhaust turbocharger, Compressor, Injectors and Intake manifold. Show more
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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 General notes
    3
  • 2.1 Numbering of cylinders
    3
  • 3 Safety information
    4
  • 3.1 Safety regulations for working on fuel supply
    4
  • 3.3 Safety precautions when working on the cooling system
    6
  • 3.4 Safety precautions when working on ignition system
    7
  • 3.5 Releasing high pressure in fuel system
    7
  • 4 Repair notes
    9
  • 4.1 Rules for cleanliness
    9
  • 4.2 Foreign objects in engine
    9
  • 4.3 Contact corrosion
    9
  • 4.4 Pipe/wire routing and attachment
    9
  • 4.5 Fitting radiator and condensers
    10
  • Removing and installing engine
    11
  • 1 Removing and installing engine
    11
  • 1.1 Removing engine
    11
  • 1.2 Separating engine and gearbox
    22
  • 1.3 Securing engine on engine and gearbox support
    24
  • 1.4 Installing engine
    25
  • 2 Assembly mountings
    28
  • 2.1 Assembly overview - assembly mountings
    28
  • 2.2 Removing and installing motor mounting
    30
  • 2.3 Supporting engine in installation position
    35
  • 2.4 Adjusting assembly mountings
    41
  • 2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
    43
  • 3 Motor cover
    44
  • 3.1 Removing and installing engine cover
    44
  • Crankshaft group
    45
  • 1 Cylinder block (pulley end)
    45
  • 1.1 Assembly overview - cylinder block (pulley end)
    45
  • 1.2 Assembly overview - poly V-belt drive
    48
  • 1.3 Removing and installing poly-V belt
    50
  • 1.4 Removing and installing vibration damper
    52
  • 1.5 Removing and installing bracket for ancillaries
    56
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    57
  • 2 Cylinder block, gearbox end
    61
  • 2.1 Assembly overview - cylinder block, gearbox end
    61
  • 2.2 Removing and installing sealing flange on gearbox side
    62
  • 3 Crankshaft
    72
  • 3.1 Assembly overview - crankshaft
    72
  • 3.2 Renewing needle bearing in crankshaft
    73
  • 3.3 Crankshaft dimensions
    75
  • 4 Pistons and conrods
    76
  • 4.1 Assembly overview - pistons and conrods
    76
  • 4.2 Checking pistons and cylinder bores
    77
  • 4.3 Separating new conrod
    78
  • 4.4 Removing and installing pistons
    79
  • 4.5 Removing and installing oil spray jets
    80
  • Cylinder head, valve gear
    82
  • 1 Cylinder head
    82
  • 1.1 Assembly overview - cylinder head
    82
  • 1.2 Removing and installing cylinder head
    84
  • 1.3 Removing and installing camshaft housing
    87
  • 1.4 Checking compression
    94
  • 2 Cover for timing chain
    97
  • 2.1 Removing and installing timing chain cover
    97
  • 3 Chain drive
    102
  • 3.1 Removing and installing timing chain and chain drive for oil pump
    102
  • 3.2 Checking timing chain
    109
  • 3.3 Checking valve timing
    116
  • 3.4 Adjusting valve timing
    119
  • 4 Valve gear
    127
  • 4.1 Assembly overview - valve gear
    127
  • 4.2 Measuring axial play of camshaft
    129
  • 4.3 Removing and installing valve stem seals
    130
  • 5 Inlet and exhaust valves
    132
  • 5.1 Reworking valve seats
    132
  • 5.2 Checking valve guides
    133
  • Lubrication
    134
  • 1 Sump, oil pump
    134
  • 1.1 Assembly overview - sump/oil pump
    134
  • 1.2 Removing and installing oil sump
    137
  • 1.3 Removing and installing oil pump
    139
  • 1.4 Engine oil:
    142
  • 2 Oil filter, oil pressure switch
    143
  • 2.1 Checking oil pressure and oil pressure switch
    143
  • Cooling
    145
  • 1 Cooling system/coolant
    145
  • 1.1 Connection diagram - coolant hoses
    145
  • 1.2 Checking cooling system for leaks
    145
  • 1.3 Draining and adding coolant
    147
  • 2 Coolant pump, regulation of cooling system
    154
  • 2.1 Assembly overview - thermostat
    154
  • 2.2 Removing and installing coolant pump
    155
  • 2.3 Removing and installing coolant pump pulley
    159
  • 2.4 Removing and installing electric coolant pump
    162
  • 3 Radiator, radiator fan
    165
  • 3.1 Assembly overview - radiator/radiator fan
    165
  • 3.2 Removing and installing radiator
    166
  • 3.3 Removing and installing radiator cowl with radiator fan
    167
  • 3.4 Removing and installing radiator fan
    168
  • Turbocharging/supercharging
    169
  • 1 Exhaust turbocharger
    169
  • 1.1 Assembly overview - turbocharger
    169
  • 1.2 Removing and installing turbocharger
    172
  • 1.3 Checking vacuum unit for turbocharger
    177
  • 1.4 Adjusting vacuum unit for turbocharger
    178
  • 1.5 Renewing vacuum unit for turbocharger
    184
  • 2 Charge air system
    187
  • 2.1 Assembly overview - charge air system
    187
  • 2.2 Removing and installing charge air cooler
    190
  • 2.3 Assembly overview - charge-air hose connections
    192
  • 2.4 Checking charge air system for leaks
    193
  • 3 Compressor
    196
  • 3.1 Assembly overview - supercharger
    196
  • 3.2 Removing and installing supercharger
    198
  • 3.3 Removing and installing ancillary drive unit and decoupling spring
    203
  • Mixture preparation - injection
    207
  • 1 Injectors
    207
  • 1.1 Assembly overview - fuel rail with injectors
    207
  • 1.2 Removing and installing injectors
    207
  • 1.3 Renewing seals on injectors
    210
  • 1.4 Cleaning injectors
    213
  • 2 High-pressure pump
    215
  • 2.1 Assembly overview - high-pressure pump
    215
  • 2.2 Removing and installing high-pressure pump
    216
  • 3 Senders and sensors
    219
  • 3.2 Checking fuel pressure sender G247
    221
  • 4 Intake manifold
    226
  • 4.1 Assembly overview - intake manifold
    226
  • 4.2 Assembly overview - lower part of intake manifold with fuel rail
    229
  • 4.3 Removing and installing lower part of intake manifold
    230
  • 4.4 Removing and installing throttle valve module J338
    230
  • 4.5 Cleaning throttle valve module
    231
  • 4.6 Removing and installing regulating flap control unit J808
    232
  • 5 Air filter
    234
  • 5.1 Assembly overview - air filter housing
    234
  • 5.2 Removing and installing air filter housing
    235
  • 6 Engine (motor) control unit
    236
  • 6.1 Removing and installing engine (motor) control unit J623
    236
  • Exhaust system
    238
  • 1 Exhaust pipes, silencers
    238
  • 1.1 Assembly overview - silencers
    238
  • 1.2 Removing and installing front exhaust pipe
    239
  • 1.3 Separating exhaust pipes, silencers
    240
  • 1.4 Aligning exhaust system free of stress
    241
  • 1.5 Installation position of clamp
    243
  • 2 Exhaust gas cleaning
    244
  • 2.1 Assembly overview - emission control
    244
  • 2.2 Removing and installing catalytic converter
    245
  • Ignition system
    248
  • 1 Ignition system
    248
  • 1.1 Assembly overview - ignition system
    248
  • 1.2 Test data, spark plugs
    249
  • 1.3 Removing and installing ignition coils with output stage
    249
  • 1.4 Removing and installing engine speed sender G28
    251
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection EA 111 engine, turbocharger and supercharger)
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012) / VW Beetle (2011) / Beetle (2017)
Suitable car types 5C1, 5C8, 5C2
Engine code CNWA, CTKA, CTHD
Category Reparaturanleitung

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