6-speed dual clutch gearbox 02E

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 3 Repair notes
  5
• 3.1 General information
  5
• 3.2 Safety functions of gearbox control unit
  5
• 3.3 Rules for cleanliness
  6
• 3.4 General repair instructions
  6
• 4 Technical data
  9
• 4.1 Capacities
  9
• 4.2 Allocation gearbox - engine
  9
• 5 Electrical components
  10
• 5.1 Overview of fitting locations - electrical components
  10
• Clutch
  11
• 1 Clutch
  11
• 1.1 Assembly overview - dual clutch
  11
• 1.2 Removing and installing clutch end cover
  13
• 1.3 Removing dual clutch
  18
• 1.4 Installing dual clutch
  20
• Controls, housing
  27
• 1 Mechatronic unit
  27
• 1.1 Removing and installing mechatronic unit
  27
• 2 Selector mechanism
  50
• 2.1 Assembly overview - selector mechanism
  50
• 2.2 Removing and installing selector mechanism
  51
• 2.3 Checking and adjusting selector lever cable
  57
• 2.4 Emergency release from position P
  59
• 2.5 Removing and installing selector lever handle
  60
• 2.6 Moving push button in the handle to installation position
  62
• 2.7 Checking selector mechanism
  64
• 2.8 Renewing oil seal for selector shaft
  65
• 3 Removing and installing gearbox
  68
• 3.1 Removing gearbox
  68
• 3.2 Installing gearbox
  90
• 3.3 Specified torques for gearbox
  95
• 4 Assembly mounting
  97
• 4.1 Assembly overview - assembly mountings
  97
• 5 Transporting gearbox
  99
• 6 Dismantling and assembling gearbox
  100
• 6.1 Assembly overview - gearbox
  100
• 7 Installing to engine and gearbox support
  104
• 8 Gear oil circuit
  105
• 8.1 Removing and installing gear oil cooler
  105
• 8.2 Removing and installing gear oil pump
  107
• 8.3 Removing and installing gear oil filter
  110
• 9 Gear oil
  113
• 9.1 Checking gear oil level
  113
• 9.2 Draining and filling gear oil
  116
• Gears, shafts
  120
• 1 Dismantling and assembling gears and shafts
  120
• Final drive - differential
  121
• 1 Oil seals
  121
• 1.1 Overview of fitting locations - seals
  121
• 1.2 Renewing left oil seal
  121
• 1.3 Renewing right oil seal
  124