7-speed dual clutch gearbox 0AM

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  1
• 1.4 Safety precautions when working on the mechatronic unit
  2
• 1.5 Safety precautions when tow-starting or towing
  3
• 2 Identification
  4
• 2.1 Gearbox identification
  4
• 3 Repair notes
  5
• 3.1 General information
  5
• 3.2 General repair instructions
  7
• 3.3 Working with tester
  10
• 4 Technical data
  13
• 4.1 Capacities
  13
• 4.2 Allocation gearbox - engine
  14
• 5 Overview - power transmission
  16
• Clutch
  17
• 1 Clutch operation
  17
• 1.1 Assembly overview - clutch engagement
  17
• 1.2 Removing and installing clutch engagement
  18
• 1.3 Adjusting clutch engagement
  21
• 2 Clutch
  34
• 2.1 Assembly overview - dual clutch
  34
• 2.2 Removing dual clutch
  35
• 2.3 Installing dual clutch
  39
• 2.4 Renewing input shaft seal
  43
• 2.5 Renewing oil seal for inner input shaft
  45
• Controls, housing
  48
• 1 Mechatronic unit
  48
• 1.1 Assembly overview - mechatronic unit
  48
• 1.2 Removing and installing mechatronic unit
  49
• 1.3 Setting mechatronic unit to removal position by hand
  64
• 1.4 Renewing bellows with clutch actuator
  68
• 2 Selector mechanism
  73
• 2.1 Assembly overview - selector mechanism
  73
• 2.2 Emergency release from position P
  74
• 2.3 Removing and installing selector mechanism
  75
• 2.4 Checking and adjusting selector lever cable
  82
• 2.5 Removing and installing selector lever handle
  84
• 2.6 Moving push button in the handle to installation position
  87
• 2.7 Checking selector mechanism
  88
• 2.8 Renewing oil seal for selector shaft
  89
• 3 Removing and installing gearbox
  90
• 3.1 Removing gearbox
  90
• 3.2 Installing gearbox
  111
• 3.3 Specified torques for gearbox
  116
• 4 Transporting gearbox
  119
• 5 Dismantling and assembling gearbox
  122
• 5.1 Schematic overview - gearbox
  122
• 5.2 Dismantling and assembling gearbox
  123
• 6 Gearbox housing, clutch housing
  145
• 6.1 Assembly overview - gearbox housing
  145
• 6.2 Assembly overview - clutch housing
  146
• 6.3 Repairing gearbox housing
  147
• 6.4 Repairing clutch housing
  152
• 7 Installing to engine and gearbox support
  157
• 8 Gear oil
  159
• 8.1 Draining and filling gear oil
  159
• 8.2 Draining and filling hydraulic fluid for mechatronic unit
  162
• Gears, shafts
  165
• 1 Input shaft
  165
• 1.1 Dismantling and assembling input shaft
  165
• 2 Output shaft
  172
• 2.1 Assembly overview - output shaft
  172
• 2.2 Dismantling and assembling output shaft 1
  176
• 2.3 Dismantling and assembling output shaft 2
  188
• 2.4 Dismantling and assembling output shaft 3
  198
• 2.5 Adjusting output shaft
  204
• 3 Parking lock
  239
• 3.1 Removing and installing cover for parking lock
  239
• 3.2 Removing and installing parking lock
  240
• Final drive - front differential
  242
• 1 Oil seals
  242
• 1.1 Overview of fitting locations - seals
  242
• 1.2 Renewing left oil seal
  242
• 1.3 Renewing right oil seal
  246