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  • Examplepage for repair manual 3 5-speed manual gearbox 0AF
  • Examplepage for repair manual 5-speed manual gearbox 0AF
  • Examplepage for repair manual 2 5-speed manual gearbox 0AF
  • Examplepage for repair manual 3 5-speed manual gearbox 0AF

5-speed manual gearbox 0AF

For Jetta 4-türig Ll

Original Volkswagen repair manual


17,57 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.624 KB

213 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual Jetta 4-türig Ll 5-speed manual gearbox 0AF PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair notes
    4
  • 3.1 General repair instructions
    4
  • 4 Technical data
    9
  • 4.1 Allocation gearbox - engine
    9
  • 4.2 Capacities
    9
  • 4.3 Calculation of gear ratios
    9
  • 5 Overview - power transmission
    10
  • 5.1 Overview - power transmission - front-wheel drive
    10
  • 6 Electrical components
    12
  • 6.1 Overview of fitting locations - electrical components
    12
  • Clutch
    14
  • 1 Clutch mechanism
    14
  • 1.1 Overview of fitting locations – clutch mechanism
    14
  • 1.2 Assembly overview - pedal cluster
    15
  • 1.3 Assembly overview - clutch hydraulics
    17
  • 1.4 Assembly overview - clutch release mechanism
    22
  • 1.5 Removing and installing over-centre spring
    23
  • 1.6 Removing and installing clutch pedal
    30
  • 1.7 Removing and installing mounting bracket
    37
  • 1.8 Removing and installing clutch master cylinder
    44
  • 1.9 Removing and installing clutch slave cylinder
    47
  • 1.10 Checking clutch master cylinder and clutch slave cylinder
    50
  • 1.11 Removing and installing clutch position sender G476
    50
  • 1.12 Bleeding clutch mechanism
    53
  • 1.13 Repairing clutch release mechanism
    55
  • 2 Clutch
    57
  • 2.1 Assembly overview - clutch
    57
  • 2.2 Removing and installing clutch
    57
  • Controls, housing
    63
  • 1 Selector mechanism
    63
  • 1.1 Installation position - selector mechanism
    63
  • 1.2 Assembly overview - selector mechanism
    64
  • 1.3 Assembly overview – gear knob and cover
    65
  • 1.4 Assembly overview - Gear lever and selector housing
    66
  • 1.5 Assembly overview – selector cables
    68
  • 1.6 Removing and installing gear knob
    72
  • 1.7 Dismantling and assembling selector mechanism
    74
  • 1.8 Removing and installing selector mechanism
    81
  • 1.9 Removing and installing gear selector cable and gate selector cable
    89
  • 1.10 Adjusting selector mechanism
    91
  • 1.11 Checking selector mechanism
    94
  • 1.12 Renewing selector shaft seal
    94
  • 2 Removing and installing gearbox
    96
  • 2.1 Removing gearbox
    96
  • 2.2 Installing gearbox
    107
  • 2.3 Specified torques for gearbox
    114
  • 3 Assembly mountings
    117
  • 3.1 Assembly overview - assembly mountings
    117
  • 4 Transporting gearbox
    121
  • 5 Gear oil
    123
  • 5.1 Checking gear oil level
    123
  • 6 Securing to engine and gearbox support
    125
  • 7 Dismantling and assembling gearbox
    127
  • 7.1 Schematic overview - gearbox
    127
  • 7.2 Assembly overview - gearbox
    128
  • 7.3 Assembly overview - cover for gearbox housing and 5th gear
    128
  • 7.4 Assembly overview - clutch housing
    129
  • 7.5 Assembly overview - input shaft, output shafts, differential, selector rods
    130
  • 7.6 Assembly overview - selector unit
    132
  • 7.7 Assembly overview - selector forks
    133
  • 7.8 Repairing selector forks
    134
  • 7.9 Repairing selector unit
    139
  • 7.10 Dismantling and assembling gearbox
    140
  • 8 Gearbox housing, clutch housing
    153
  • 8.1 Assembly overview - gearbox housing and clutch housing
    153
  • 8.2 Repairing gearbox housing
    155
  • 8.3 Repairing clutch housing
    156
  • Gears, shafts
    159
  • 1 Input shaft
    159
  • 1.1 Assembly overview - input shaft
    159
  • 1.2 Dismantling and assembling input shaft
    161
  • 1.3 Renewing input shaft seal
    173
  • 2 Output shaft
    176
  • 2.1 Assembly overview - output shaft
    176
  • 2.2 Dismantling and assembling output shaft
    178
  • Final drive - rear differential
    187
  • 1 Seals
    187
  • 1.1 Overview of fitting locations - seals
    187
  • 1.2 Renewing left seal
    187
  • 1.3 Renewing right seal
    190
  • 2 Differential
    193
  • 2.1 Assembly overview - differential
    193
  • 2.2 Dismantling and assembling differential
    195
  • 2.3 Adjusting differential
    204
Manufacturer's designation 5-speed manual gearbox 0AF
Manufacturer Volkswagen
Suitable for Jetta 4-türig Ll (1980 - 1984)
Suitable car types 163
Transmission designations 0AF
Transmission types GVY, FVH, FXQ, GJC, HCM, GJD, HHN, GYT, JHW, KQL, LEG, LVN, LVP, LVQ, LVS, LVU, LDZ, LVR, JHT, JHU, JHV, JHX, HEP, HFP
Category Reparaturanleitung

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